This manual covers the 2011 TE 449 / TE 511, a dual-sport motorcycle known for its robust engineering and off-road heritage. As part of the first generation of this model line, these bikes offer a blend of performance and versatility, suitable for both adventurous trails and street riding. Built with a focus on durability and rider experience, the TE 449 and TE 511 embody a commitment to producing high-quality motorcycles.
This comprehensive workshop manual provides detailed instructions for maintaining and repairing your TE 449 / TE 511. It covers essential areas including general information, fuel system, cooling system, engine top end, clutch, lubrication, engine removal and installation, crankshaft and transmission, wheels and tires, final drive, brakes, suspension, steering, frame, and the electrical system. With step-by-step procedures, diagnostic guidance, and technical specifications, this manual is an indispensable resource for DIY enthusiasts and professional technicians alike.
Vehicle Type:
Dual-Sport Motorcycle
Generation Identifier:
First Generation (2011-2013)
Engine Code:
Not explicitly stated in product info, but shared platform with BMW G450X derived engine.
Target Audience:
DIY enthusiasts and experienced mechanics.
Advantage Over Print:
Less expensive, more convenient than old paper manuals.
Completeness:
Complete official full factory service repair manual.
Cost Effectiveness:
Inexpensive way to keep vehicle working properly, saves money on mechanic labor.
Accessibility:
Digital format, fast download, no expiry dates.
Sections:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Estimated Pages:
Hundreds of pages (exact count not specified, but implied to be comprehensive).
Type:
Official Full Factory Service Repair Workshop Manual
Powertrain:
Engine (top end, lubrication, removal/installation), Clutch, Transmission, Final Drive.
Chassis:
Wheels, Tires, Brakes, Suspension, Steering, Frame.
Electrical:
Electrical System.
Fuel And Cooling:
Fuel System, Cooling System.
Maintenance:
Standard maintenance procedures, fluid changes, filter replacements, lubrication.
Repair:
Step-by-step repair instructions for all covered systems, based on complete disassembly.
Troubleshooting:
Implied through detailed procedures and diagnostics within sections like Electrical System and Engine.
Depth:
Comprehensive: Covers everything from basic maintenance to detailed component overhaul and reassembly.
Visuals:
Hundreds of photos and illustrations to guide procedures.
Compatibility:
All Versions of Windows and Mac.
Accessibility:
Accessible via web browser on any computer or mobile device.
Printability:
Printable in its entirety or select pages.
Binding:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Required Software:
Adobe PDF Reader and Winzip (free online).
Configuration:
Single-cylinder, 4-stroke. (Specific displacement for 449 and 511 models varies, but derived from BMW G450X platform).
Horsepower:
Specific figures not provided, but generally competitive for the dual-sport segment of its era.
Torque:
Specific figures not provided, but generally competitive for the dual-sport segment of its era.
Type:
Fuel Injection (EFI).
Components:
Throttle body, fuel injectors, fuel pump.
Type:
Wet sump (typical for this platform).
Type:
6-speed sequential manual transmission.
Optional Transmissions:
N/A (standard offering).
Clutch Type:
Hydraulic clutch actuation.
Wheelbase:
Specific figures not provided in product description, but typical for dual-sport bikes around 1480-1510 mm.
Dry Weight:
Specific figures not provided in product description, but typically around 110-120 kg.
Crash Test Ratings:
N/A (Motorcycles are not typically rated by consumer safety organizations like NHTSA or Euro NCAP).
Braking System:
Hydraulic disc brakes front and rear.
Suspension Design:
Advanced suspension for off-road and on-road capability.
Frame Construction:
Robust frame designed for durability and handling.
Infotainment System:
N/A (Motorcycle, focused on performance and function).
ABS:
ABS was often optional or not available on many off-road focused models of this era. Manual covers brake system specifics.
Connectivity Features:
N/A (Motorcycle).
ECM:
Electronic Control Module (ECM) for fuel injection and ignition timing. Manual provides diagnostic procedures.
Oil Change:
Recommended typically every 10-15 riding hours or annually, detailed in manual.
Air Filter Cleaning:
Regular inspection and cleaning recommended, especially after off-road use, detailed in manual.
Spark Plug Replacement:
Specific interval provided in manual, typically several thousand kilometers or riding hours.
Engine Oil Type:
Full synthetic motorcycle engine oil, typically SAE 10W-50 or 15W-50, meeting API SG/SH/SJ or JASO MA/MA2 standards. Specific grade in manual.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Specific type in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid. Specific type in manual.
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (same as brake fluid for most models). Specific type in manual.
Common Wear Items:
Tires, brake pads, chain and sprockets, clutch plates (depending on usage).
Potential Electrical Gremlins:
As with many European bikes of this era, thorough inspection of wiring harness connections and grounds is advisable. Manual covers electrical diagnostics.
Brand Origin:
Swedish, known for high-performance off-road motorcycles.
Development:
Part of Husqvarna's modern era, often featuring chassis and engine technology shared or influenced by BMW (following BMW's acquisition of Husqvarna).
Manufacturing Location:
Italy (historically for Husqvarna).
Industry Awards:
Specific awards for this model year not readily available in product description, but Husqvarna generally recognized for off-road prowess.
Expert Reviews:
Reviews of the TE 449/511 generally praised its handling and off-road capabilities, though some noted the unique chassis design and power delivery. Manual supports fine-tuning these aspects.
Emissions Certification:
Compliant with relevant emissions standards for its model year, details likely in manual's general information.
