🏷️ Basic Information

Make:

Husqvarna

Model:

TE449 TE511

Year:

2011

Product Name:

Husqvarna TE449 TE511 2011 Workshop Repair Service Manual PDF Download

👋 Introduction

Segment:

High-performance dual-sport/enduro motorcycles.

Target Audience:

Enthusiast riders, off-road racers, and DIY mechanics seeking in-depth knowledge for maintenance and repair.

Competitors 2011:

KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX models, Suzuki RM-Z/DR-Z models.

Off Road Capability:

Designed for aggressive off-road riding with robust suspension and powerful engines.

Dual Sport Versatility:

Capable of on-road use, though primarily focused on off-road performance.

Resource Value:

An essential resource for owners to maintain their bikes to factory specifications and perform complex repairs.

Diagnostic Aid:

Provides structured troubleshooting steps to quickly identify and rectify issues.

📋 Manual Details

Engine:

Yes

Transmission:

Yes

Chassis:

Yes

Electrical System:

Yes

Bodywork:

Yes

Suspension:

Yes

Brakes:

Yes

Fuel System:

Yes

Cooling System:

Yes

Lubrication System:

Yes

Ignition System:

Yes

Exhaust System:

Yes

Wheels And Tires:

Yes

Troubleshooting:

Yes

Maintenance Procedures:

Yes

Repair Procedures:

Yes

Diagnostic Procedures:

Yes

Wiring Diagrams:

Yes

Torque Specifications:

Yes

Schematics:

Yes

Estimated Pages:

Approx. 500+

Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of engine components including cylinder head, pistons, crankshaft, connecting rods, camshafts, valves, and timing system.

Engine Management:

Details on fuel injection system, ignition system, sensors, ECU operation, diagnostic codes, and emission control systems.

Transmission Clutch:

Service and repair procedures for the gearbox, clutch assembly (including operation and adjustment), and related components.

Suspension Steering:

Front and rear suspension systems, fork overhaul, shock absorber service, linkage maintenance, and steering system components.

Brake System:

Hydraulic brake system service, including brake caliper overhaul, master cylinder service, bleeding procedures, and brake pad/disc replacement.

Electrical System:

Comprehensive coverage of the electrical system, including battery, starter motor, alternator/generator, lighting, ignition switch, wiring harnesses, and fuses.

Fuel Delivery:

Fuel tank, fuel pump, fuel filter, fuel lines, and fuel injector servicing.

Cooling System:

Radiator, coolant hoses, water pump, thermostat, and fan operation and servicing.

Lubrication System:

Oil pump, oil filter, oil passages, and oil pressure checks.

Exhaust System:

Exhaust pipes, muffler, and catalytic converter (if applicable) inspection and replacement.

Wheels Tires:

Wheel bearing service, tire inspection and replacement, and wheel balancing procedures.

Body Frame:

Body panels, frame inspection, seat removal, and fairing components.

Routine Maintenance:

Detailed instructions for oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug service, and brake fluid changes.

Engine Overhaul:

Step-by-step guides for complete engine rebuilding, including piston ring installation, valve adjustments, and cylinder honing.

Transmission Repair:

Procedures for gearbox disassembly, gear inspection, shifting mechanism repair, and clutch component replacement.

Suspension Fork Service:

Detailed instructions for fork oil changes, seal replacement, and internal component servicing.

Brake System Bleeding:

Correct procedures for bleeding air from the hydraulic brake system.

Electrical Troubleshooting:

Diagnostic flowcharts and procedures for identifying and resolving electrical faults.

Fuel Injection Diagnosis:

Troubleshooting common fuel injection issues, including sensor checks and injector testing.

Carburetor Adjustment Rebuild:

If applicable for specific engine variants, detailed procedures for carburetor tuning and rebuilding.

Wheel Bearing Replacement:

Step-by-step guide for removing, replacing, and properly seating wheel bearings.

Diagnostic Code Interpretation:

Explanation of diagnostic trouble codes (DTCs) and their potential causes.

Timing Belt Chain Replacement:

Procedures for checking and replacing timing components to ensure correct engine timing.

Depth:

Comprehensive. Covers everything from basic owner maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.

📊 Manual Specifications

Format:

PDF

Searchable:

Yes, typically

Quality:

High Resolution (suitable for printing)

Binding:

N/A (Digital Download)

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type Te449:

449.5cc, Single Cylinder, 4-Stroke, Liquid-Cooled

Engine Type Te511:

477.4cc, Single Cylinder, 4-Stroke, Liquid-Cooled

Bore X Stroke Te449:

98 mm x 59.6 mm

Bore X Stroke Te511:

100 mm x 76.4 mm

Compression Ratio:

Approximately 12.0:1 (varies slightly between models)

Valve Train:

DOHC, 4 Valves per Cylinder

Estimated Horsepower:

TE449: ~50-55 HP, TE511: ~55-60 HP (at crankshaft, estimated)

Estimated Torque:

TE449: ~40-45 Nm, TE511: ~45-50 Nm (at crankshaft, estimated)

Fuel Delivery System:

Electronic Fuel Injection (EFI) - Mikuni or Keihin throttle body system (specifics vary)

Fuel Type:

Unleaded Gasoline, Premium (91+ octane recommended)

Ignition System:

Digital CDI (Capacitor Discharge Ignition)

🔧 Transmission

Transmission Type:

6-Speed Manual

Clutch Type:

Wet, Multi-plate

Transmission Oil Type:

SAE 10W-40 Motorcycle Gear Oil (API GL-4 or GL-5 rated)

Transmission Oil Capacity:

Approx. 0.6 - 0.8 Liters (check specific model specification)

📐 Dimensions

Frame Type:

Steel Perimeter Frame

Front Suspension:

Upside-down telescopic hydraulic fork (e.g., Marzocchi Shiver, Kayaba - specific model dependent)

Rear Suspension:

Monoshock with linkage (e.g., Sachs or similar)

Front Brake:

Hydraulic Disc (e.g., 260mm)

Rear Brake:

Hydraulic Disc (e.g., 240mm)

Front Tire:

80/100-21 (typical)

Rear Tire:

110/100-18 or 100/90-19 (typical)

Dry Weight:

TE449: ~116 kg, TE511: ~119 kg (claimed, may vary with trim)

Fuel Tank Capacity:

Approx. 7 Liters (including reserve)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycles typically do not have the same crash safety ratings as cars)

Braking System:

Powerful hydraulic disc brakes with braided steel lines for improved feel and durability.

Suspension Control:

Adjustable suspension allows riders to tune for optimal handling and stability.

Frame Construction:

Robust steel perimeter frame designed for rigidity and impact resistance.

Lighting System:

Headlight, tail light, and brake lights for visibility.

💡 Technology Features

Display:

Digital LCD display for speedometer, odometer, trip meter, and basic indicator lights.

Traction Control:

Not typically equipped with advanced electronic rider aids like traction control or ABS in this model year.

Connectivity Features:

Basic motorcycle electronics; no advanced smartphone integration or Bluetooth connectivity.

Efi System:

Sophisticated EFI system for precise fuel delivery, improved throttle response, and emissions control.

🔧 Maintenance

Engine Oil Change:

Every 10-15 hours of riding or 1000 km (whichever comes first); check manual for specifics.

Oil Filter Replacement:

Concurrent with engine oil changes.

Air Filter Cleaning:

Every 5-10 hours of riding, or more frequently in dusty conditions.

Spark Plug Check:

Every 10-15 hours of riding.

Chain Lubrication Adjustment:

Every 500 km or after washing/riding in wet conditions.

Valve Clearance Check:

Every 150-200 hours of riding (critical for engine health).

Engine Oil Grade:

SAE 10W-40, JASO MA certified motorcycle oil.

Coolant Type:

Ethylene Glycol-based antifreeze, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid.

Common Wear Items:

Clutch plates, chain and sprockets, wheel bearings, fork seals, and brake pads are common wear items due to the aggressive nature of the bikes.

Potential Electrical Gremlins:

Some owners report occasional minor electrical issues; proper maintenance and checking connections is key.

Suspension Maintenance Importance:

Regular fork and shock servicing is crucial for maintaining optimal performance and preventing premature seal wear.

📚 Vehicle History

Heritage:

Husqvarna Motorcycles, with roots tracing back to Sweden in 1903, is one of the oldest motorcycle manufacturers. Renowned for its off-road prowess, particularly in motocross and enduro racing.

Te Series:

The TE series represents Husqvarna's dedicated enduro line, built for challenging terrain and competitive off-road riding. The 2011 models represent a significant update and refinement in this lineage.

Manufacturing Origin:

Italy (under previous ownership structures)

🏆 Awards & Recognition

Brand Recognition:

Husqvarna has a strong reputation in the enduro and motocross racing communities, often lauded for the performance and handling characteristics of its off-road machines.

Editorial Reviews:

While specific awards for the 2011 TE449/TE511 are not widely publicized, the models were generally well-received for their power, suspension, and off-road capability, positioning them as strong contenders in the premium enduro segment.

Emissions:

Compliant with prevailing emissions standards for the relevant market at the time of manufacture.