Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling.
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Engine Management:
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Fuel injection, ignition system, emissions control, engine control module (ECM) diagnosis.
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Transmission Manual:
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Manual gearbox (if applicable), clutch, shifting mechanisms, gearbox overhaul.
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Transmission Automatic:
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Automatic transmission (if applicable), hydraulic control, torque converter, transmission overhaul.
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Drivetrain:
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Front-wheel drive (FWD), axles, driveshafts, differential (integrated or separate).
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Suspension:
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Front suspension (MacPherson strut), rear suspension (multi-link or independent), shock absorbers, springs, bushings.
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Steering:
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Power steering system (hydraulic or electric), steering column, steering rack, tie rods.
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Brakes:
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Front and rear brake systems (discs), ABS, EBD, brake calipers, master cylinder, brake lines, parking brake.
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Electrical System:
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12V battery, alternator, starter motor, charging system, wiring diagrams, fuses, relays.
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Body Exterior:
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Body panels, doors, hood, trunk, bumpers, glass, exterior trim, sealing.
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Body Interior:
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Interior trim, seats, dashboard, headliner, carpeting, airbags, seat belts.
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HVAC:
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Heating, ventilation, air conditioning (HVAC) system, refrigerant circuits, blower motor, controls.
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Infotainment:
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Audio system, navigation (if equipped), display units, connectivity options (USB, AUX).
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Lighting:
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Headlights, taillights, interior lighting, fog lights, auxiliary lighting.
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Safety Systems:
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Airbag system (SRS), seat belt pre-tensioners, ABS, traction control (if equipped).
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Procedures Included
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Scheduled Maintenance:
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Oil changes, filter replacements, fluid checks, tire rotations, brake inspections, spark plug replacement.
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Troubleshooting Diagnostics:
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Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit analysis.
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Component Repair:
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Engine overhaul, transmission rebuild, suspension component replacement, brake service, steering system repair.
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Electrical Diagnostics:
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Wiring diagram interpretation, testing components, diagnosing electrical faults.
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Body Repair:
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Panel replacement, door hinge adjustment, glass installation, bumper repair.
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HVAC Service:
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Refrigerant charging, leak detection, component replacement (compressor, condenser, evaporator).
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Specification Data:
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Torque specifications, fluid capacities, clearances, diagnostic values.
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Technical Depth
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Depth Level:
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Comprehensive from basic maintenance to complete engine and transmission rebuilds.
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Diagnostic Capabilities:
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Includes diagnostic procedures, DTC interpretations, and electrical troubleshooting guides.
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Repair Procedures:
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Detailed step-by-step instructions for most repair and replacement tasks.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Refer to manual for severe conditions.
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Air Filter Replacement:
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Every 15,000 miles (24,000 km) or 12 months.
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Cabin Air Filter Replacement:
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Every 15,000 miles (24,000 km) or 12 months.
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Spark Plug Replacement:
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Platinum-tipped plugs: Every 100,000 miles (160,000 km). Iridium-tipped plugs (if applicable): Similar interval. Consult manual.
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Brake Fluid Flush:
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Every 30,000 miles (48,000 km) or 24 months.
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Fluid Specifications
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Power Steering Fluid:
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Use genuine Kia power steering fluid or a compatible Type-A ATF.
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Coolant Type:
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Ethylene Glycol based coolant, pre-mixed 50/50 with distilled water. Kia Super Long Life Coolant (Green) recommended.
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Known Issues
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Engine Oil Consumption:
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Some Theta II engines have been subject to oil consumption issues, though less prevalent in the Rondo than other models. Regular checks are advised.
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Suspension Noise:
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Worn sway bar links or bushings can lead to clunking or rattling noises over bumps.
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Transmission Performance:
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Occasional reports of hesitant shifting or harsh engagement, often resolvable with fluid service or TCM software updates.
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Brake Wear:
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Typical wear and tear; regular inspection of pads and rotors is recommended.
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