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Ford C Max Energi Hybrid 2.0L Complete Workshop Service Repair Manual 2012 2013 2014 2015

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🏷️ Basic Information Identification Make: Ford Model: C-Max Energi Hybrid Model Variant: Plug-in Hybrid (PHEV) Engine Type: Hybrid Powertrain Engine Displacement: 2.0 Liters (1999 cc) Codes Model Years Covered: 2012,...
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Ford C Max Energi Hybrid 2.0L Complete Workshop Service Repair Manual 2012 2013 2014 2015
🏷️ Basic Information
Identification
Make:
Ford
Model:
C-Max Energi Hybrid
Model Variant:
Plug-in Hybrid (PHEV)
Engine Type:
Hybrid Powertrain
Engine Displacement:
2.0 Liters (1999 cc)
Codes
Model Years Covered:
2012, 2013, 2014, 2015
Engine Codes:
LF5 (2.0L Atkinson Cycle Hybrid)
👋 Introduction
Market Position
Segment:
Compact Multi-Purpose Vehicle (MPV) / Crossover, Plug-in Hybrid Electric Vehicle (PHEV)
Competitive Analysis
Key Competitors:
Toyota Prius Plug-in Hybrid, Chevrolet Volt, Honda Insight (earlier models), various PHEV SUVs.
Key Features
Unique Selling Points:
Practical five-door hatchback/MPV body style, efficient plug-in hybrid powertrain, Ford's SYNC infotainment system (depending on trim), spacious interior for its class.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Vehicle Systems Covered:
Engine, Transmission, Powertrain Control Module (PCM), Hybrid System (Battery, Motor, Inverter), Charging System, Fuel System, Cooling System, Exhaust System, Brakes, Suspension, Steering, Electrical Systems, HVAC, Body and Chassis, Body Electronics, Powertrain Diagnostics
Page Count
Estimated Page Count:
Extensive (typically 2000+ pages for full workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, connecting rods, lubrication, timing system, cooling system.
Hybrid Powertrain:
High-voltage battery system, electric motor, power split device, inverter/converter, regenerative braking system, hybrid control module (HCM).
Fuel System:
Fuel pump, fuel injectors, fuel filter, evaporative emissions control (EVAP).
Brakes:
Front and rear brake systems, hydraulic system, Anti-lock Braking System (ABS), Electronic Stability Control (ESC), regenerative braking integration.
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, bushings), power steering system (electric power assisted steering - EPAS).
Electrical Electronics:
12V battery system, charging system (DC-DC converter), starter motor, lighting, power windows, door locks, audio system, infotainment, fuse box diagrams, wiring diagrams.
HVAC:
Air conditioning system (compressor, refrigerant, evaporator, condenser), heating system, climate control module.
Body Chassis:
Body construction, doors, hood, tailgate, bumpers, interior trim, sound deadening, chassis components.
Transmission Drivetrain
Transmission Components:
eCVT (electronically controlled Continuously Variable Transmission) components, power split device, drive axles, wheel bearings.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotation, brake pad replacement, battery service, cabin air filter replacement.
Diagnostics Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, system testing, component diagnosis.
Repair Overhaul:
Engine overhaul, transmission repair, hybrid component replacement, brake caliper replacement, suspension component replacement, electrical component repair.
Recalibration Programming:
PCM reprogramming, hybrid system calibration, sensor relearning procedures.
Installation Replacement:
Component replacement (e.g., starter, alternator, fuel pump), accessory installation, body panel replacement.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhaul and diagnostics.
Detail Level:
Step-by-step instructions with torque specifications, diagnostic charts, wiring diagrams, exploded views, and component testing procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Software Requirements:
Adobe Acrobat Reader (or compatible PDF viewer)
Print Quality
Printability:
Printable (individual pages, chapters, or entire document)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Design:
2.0L Atkinson Cycle Inline-4 Gasoline Engine
Power Output Gasoline:
141 hp @ 6000 rpm (approximate, combined system output is higher)
Torque Output Gasoline:
129 lb-ft @ 4000 rpm (approximate)
Performance
Hybrid Motor Type:
AC Synchronous Motor
Hybrid Motor Power:
88 kW (approx. 118 hp)
Combined System Power:
188 hp (total system output)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Hybrid Battery
Battery Type:
Lithium-Ion (Li-ion)
Battery Capacity:
7.6 kWh (usable capacity)
Electric Range Est:
Approx. 21 miles
🔧 Transmission
Standard
Type:
eCVT (electronically controlled Continuously Variable Transmission) with Power Split Device
Optional
Optional Transmissions:
N/A (Only eCVT available for Hybrid)
Features
Transmission Features:
Continuously variable gear ratios, electric motor assist, regenerative braking integration, park, reverse, neutral, drive modes.
📐 Dimensions
Exterior
Length:
173.7 inches (4412 mm)
Width:
71.7 inches (1821 mm) (excluding mirrors)
Height:
64.5 inches (1638 mm)
Wheelbase:
104.0 inches (2642 mm)
Interior
Passenger Volume:
Approx. 97 cu ft
Cargo
Cargo Volume Behind Rear Seat:
Approx. 19.3 cu ft
Cargo Volume With Rear Seat Folded:
Approx. 39.0 cu ft
Weights
Curb Weight:
Approx. 3555 lbs
Gross Vehicle Weight Rating:
Approx. 4500 lbs
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 Stars (for 2013 model, consult specific year ratings)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electric Power-Assisted Steering (EPAS), Tire Pressure Monitoring System (TPMS).
Passive Features
Passive Safety Features:
Front airbags (driver/passenger), side-impact airbags, side-curtain airbags, driver's knee airbag, front seatbelt pretensioners, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Ford SYNC (MyFord Touch system on some trims) with touchscreen interface, Bluetooth connectivity, voice commands, optional navigation.
Driver Assistance
Driver Assistance Features:
Available features may include rearview camera, parking sensors, Blind Spot Information System (BLIS), Cross-Traffic Alert.
Connectivity
Connectivity Options:
USB ports, auxiliary audio input, available Wi-Fi hotspot (depending on configuration and subscription).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles or 12 months, whichever comes first (using synthetic oil). Refer to manual for specific driving conditions.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Typically replaced every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Coolant Change:
First change at 100,000 miles, then every 50,000 miles thereafter (for hybrid system coolant). Refer to manual for gasoline engine coolant.
Brake Fluid Change:
Every 2 years or as recommended by fluid condition.
Fluid Specifications
Engine Oil Type:
SAE 0W-20, meeting Ford WSS-M2C945-A or WSS-M2C945-B
Engine Oil Capacity:
4.3 Quarts (4.1 Liters) with filter change
Coolant Type:
Motorcraft Specialty Green Concentrate (VC-5A) or equivalent, mixed 50/50 with distilled water.
Transmission Fluid Type:
Mercon LV (Automatic Transmission Fluid)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Brake pads, brake rotors, tires, suspension bushings, 12V battery.
Hybrid Specific Concerns:
While generally reliable, potential issues can include hybrid battery degradation over very long periods, power inverter issues, or charging system faults. These are often complex and require specialized diagnostic tools.
Powertrain Control Module:
Occasional software glitches or sensor failures can affect engine and hybrid system operation. The manual will cover diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, established in 1903, is one of the largest and oldest automobile manufacturers globally, known for innovation and mass production.
Model Evolution
C Max Lineage:
The C-Max was originally introduced in Europe as a compact MPV. The second generation (2010 onwards) saw global expansion and the introduction of hybrid and plug-in hybrid variants, with the C-Max Energi being the PHEV version specifically for North American markets.
Production
Manufacturing Location:
Wayne, Michigan, USA (for North American market)
Production Years:
2012-2018 (North America)
🏆 Awards & Recognition
Recognitions
Green Car Awards:
The C-Max Energi was often recognized for its fuel efficiency and eco-friendly credentials, receiving 'Green Car of the Year' nominations and awards from various automotive publications.
Ratings
Epa Fuel Economy:
Combined MPG (Gas+Electric): ~95 MPGe; Combined MPG (Gasoline Only): ~38 MPG (EPA estimates, consult official ratings for exact figures per model year).
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