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Polaris Sportsman XP 850 Service Manual Repair 2012-2013

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$16.99
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$16.99
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The Polaris Sportsman XP 850 is a high-performance utility All-Terrain Vehicle (ATV) built for demanding off-road conditions. Available for the 2012 and 2013 model years, it features a potent 850cc...
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类型: Atv
厂商:
斯库: 54054
Polaris Sportsman XP 850 Service Manual Repair 2012-2013Polaris Sportsman XP 850 Service Manual Repair 2012-2013Polaris Sportsman XP 850 Service Manual Repair 2012-2013Polaris Sportsman XP 850 Service Manual Repair 2012-2013
The Polaris Sportsman XP 850 is a high-performance utility All-Terrain Vehicle (ATV) built for demanding off-road conditions. Available for the 2012 and 2013 model years, it features a potent 850cc liquid-cooled, 4-stroke V-Twin engine with Electronic Fuel Injection (EFI), delivering robust power for a variety of tasks. This model was offered in several variants, including the XP 850 HO, XP 850 HO EPS, XP 850 HO International, Touring 850 HO, and Touring 850 HO International, catering to both single-rider and two-rider needs. Known for its engineering quality and reliability, the Sportsman XP 850 offers significant towing capacity, substantial rack capacity, and excellent ground clearance, making it a capable machine for work and recreation. This comprehensive Factory Service Manual provides detailed guidance for the maintenance, troubleshooting, and repair of your Polaris Sportsman XP 850 ATV. Covering a wide range of systems, including the engine, drivetrain, suspension, brakes, and electrical components, this manual offers complete tear-down and rebuild procedures, diagnostic steps, and essential technical specifications. With clear instructions, torque values, and visual aids, it is an indispensable resource for owners, mechanics, and technicians aiming to ensure optimal performance and longevity of their vehicle. The manual is presented in English and is designed for ease of use, allowing for printing and digital saving.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman XP 850
Model Variants:
XP 850 HO, XP 850 HO EPS, XP 850 HO Int'l, Touring 850 HO, Touring 850 HO Int'l
Year:
2012, 2013
Codes
Vehicle Type:
ATV (All-Terrain Vehicle)
👋 Introduction
Market Position
Segment:
High-performance utility ATV
Competitive Analysis
Competitors:
Can-Am Outlander, Arctic Cat TRV, Yamaha Grizzly
Key Features
Engine Size:
850cc class engine
Power Steering:
EPS (Electronic Power Steering) models available
Capacity:
Offered in single-seat (XP) and two-seat (Touring) configurations
📋 Manual Details
Coverage Areas
Scope:
Complete tear down and rebuild, maintenance, troubleshooting, diagnostics, specifications
Page Count
Number Of Pages:
382
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, rebuild, lubrication, fuel system, ignition system, starting system, cooling system
Drivetrain:
Transmission, drive shafts, clutches (primary/secondary), differentials, AWD system (if applicable), gear reduction
Suspension:
Front and rear suspension, shocks, A-arms, bushings, wheel bearings, steering system (including EPS)
Brakes:
Hydraulic brake system, master cylinders, calipers, brake pads, rotors, bleeding procedures
Electrical:
Battery, charging system (stator, rectifier, regulator), starter, lighting, ignition components, ECU, wiring diagrams, troubleshooting electrical faults
Fuel System:
Fuel pump, fuel tank, fuel injection system (EFI), injectors, throttle body, air filter, fuel lines
Body And Frame:
Frame, body panels, plastics, racks, seat, handlebars, fenders
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, spark plug service, battery care, tire pressure checks
Troubleshooting:
Diagnosing common problems, error codes, no-start conditions, performance issues, specific component testing
Repair:
Engine rebuild, transmission repair, suspension component replacement, brake system overhaul, electrical component repair
Installation:
Installation guides for specific components or accessories may be included (e.g., EPS system components, if applicable)
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and drivetrain rebuilds, detailed diagnostic procedures
Visual Aids:
Includes pictures and part diagrams for clarity
Data Accuracy:
Provides specific torque specifications for critical fasteners
📊 Manual Specifications
File Format
Format Type:
PDF
Print Quality
Printability:
No restrictions on printing
Binding Type
Digital Format Features:
Searchable text, clickable chapters
Paper Type
Digital Storage:
Can be saved/burned to disc
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-Twin
Displacement:
850cc
Bore X Stroke:
Specific values would be found in the manual (e.g., 93mm x 66mm, typical for this era)
Compression Ratio:
Refer to manual for exact specifications (typically around 10.0:1 to 11.0:1)
Performance
Horsepower:
Typically around 70 HP (exact figure in manual)
Torque:
Refer to manual for torque figures
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Oil
Recommended Oil Viscosity:
Refer to manual for specific viscosity grade (e.g., SAE 0W-40, 5W-50 Synthetic recommended for ATV use)
Oil Capacity:
Refer to manual for exact capacity (typically around 2.0-2.5 liters)
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) with Engine Braking
Features
Drive Modes:
High, Low, Neutral, Reverse, Park
Drive System:
On-Demand AWD/2WD (All-Wheel Drive / Two-Wheel Drive)
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific Polaris PVT fluid or equivalent (e.g., Polaris Belt Lube)
📐 Dimensions
Weights
Dry Weight:
Approximately 680-715 lbs (308-324 kg) depending on model variant (EPS adds weight)
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
200 lbs (91 kg)
Rack Capacity Rear:
400 lbs (181 kg)
Exterior
Length:
Approximately 83.2 inches (211.3 cm)
Width:
Approximately 47.6 inches (120.9 cm)
Height:
Approximately 50 inches (127 cm)
Wheelbase:
Approximately 52 inches (132.1 cm)
Ground Clearance:
Approximately 11.5 inches (29.2 cm)
Tire Size Front:
26x8-14 (or similar, check manual for specific sizing)
Tire Size Rear:
26x10-14 (or similar, check manual for specific sizing)
Wheel Bolt Pattern:
4/137
🛡️ Safety Features
Ratings
Safety Certification:
Meets ANSI/SVIA standards
Active Features
Braking System:
Hydraulic disc brakes front and rear
Engine Braking:
Standard feature for controlled descents
Power Steering:
Electronic Power Steering (EPS) available for reduced fatigue and improved control
Passive Features
Lighting:
Dual LED headlights, tail/brake light
Seatbelt Recommendation:
Always wear a helmet and appropriate safety gear; seatbelts are not standard on ATVs.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog/digital gauge cluster. No advanced infotainment systems typically found on these models.
Driver Assistance
Eps:
Electronic Power Steering (EPS) significantly aids in steering effort and vibration reduction, enhancing rider comfort and control.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (whichever comes first) - refer to manual for precise schedule.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Replacement as needed.
Spark Plug Replacement:
Refer to manual for recommended interval (e.g., every 1-2 years or based on hours).
Coolant Flush And Refill:
Refer to manual for recommended interval (e.g., every 2 years).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Polaris brand or equivalent meeting specific standards).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Problems:
While generally robust, potential issues can include normal wear and tear on CV joints, suspension bushings, and the PVT belt. EFI system components (throttle body, injectors) may require periodic cleaning. Refer to the manual for specific diagnostic procedures for any reported issues.
📚 Vehicle History
Brand Heritage
Heritage:
Polaris is a long-standing American manufacturer of powersports vehicles with a strong reputation for innovation and off-road capability.
Model Evolution
Xp Series:
The Sportsman XP series represented Polaris's top-tier utility/performance ATV offering, known for its powerful engine and advanced features.
Production
Manufacturing Location:
Primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2012-2013 models might not be readily available, Polaris Sportsman models consistently receive praise in industry publications for their performance and utility.
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