🏷️ Basic Information

Make:

Arctic Cat

Model:

550i / 700i ATV

Model Variants Covered:

550i, 700i, 550i TRV, 550i Cruiser, 700i TRV, 700i TBX, 700i Cruiser, 700i Mud Pro, Power Steering models

Year:

2012

Excluded Models:

700 Diesel model

Product Code:

Arctic Cat 550i / 700i ATV Service Manual Repair 2012 PDF Download

👋 Introduction

Category:

High-performance utility All-Terrain Vehicle (ATV)

Target Audience:

Off-road enthusiasts, hunters, farmers, recreational riders requiring robust and reliable machinery.

Competitors:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly

Powertrain:

Available in 550cc and 700cc engine displacements, typically with automatic transmission (CVT) and 4WD capability.

Suspension:

Independent front and rear suspension for enhanced ride comfort and off-road capability.

Versatility:

Multiple configurations available including standard utility, TRV (Tandem Ride Vehicle) for two-up riding, TBX (Towing, Box) for hauling, and Cruiser for comfort.

Offering Value:

This manual provides essential technical data for maintaining and repairing these capable ATVs, crucial for maximizing their lifespan and performance.

📋 Manual Details

Primary Focus:

Factory Repair and Service

Scope:

Complete tear down and rebuild, maintenance, troubleshooting

Total Pages:

153

Type:

Service Manual / Repair Manual

Language:

English

Format:

PDF Download

Download Access:

Instant

Navigability:

Clickable chapters for easy navigation.

📖 Manual Coverage

Engine:

Yes, including carburetor (carb, carburettor), fuel injection (efi), fuel system, fuel pump, ignition, starting system, charging system, magneto, flywheel, stator, coils, spark plug.

Transmission:

Yes, including drive train, transmission, primary reduction gear, clutch, reverse.

Chassis And Body:

Yes, including frame, body, panels, fenders, plastic components, seat, handle, skis, suspension (front, rear), swingarm, struts, forks, wheels, tires.

Brakes:

Yes, including brake system, brake pads, rotors, hydraulic brakes.

Electrical:

Limited, mentions electrical but explicitly states no wiring diagrams. Covers battery, charging, starter, switchs.

Cooling System:

Yes, including radiator, cooler, coolant, change coolant.

Exhaust System:

Yes, including muffler, exhaust.

Maintenance:

Yes, including maintenance schedule, lubrication, fluid changes (oil, coolant), filter replacements.

Troubleshooting:

Yes, including troubleshooting, problem diagnosis, error codes, no spark issues.

Rebuilds:

Yes, complete tear down and rebuild procedures for major components.

Adjustments:

Yes, includes adjustments like valve clearance, mixture screw, idle.

Installation:

Yes, covers installation of various parts and systems.

Engine Overhaul:

Yes, covers complete engine tear down and rebuild (pistons, conrods, crankshaft).

Suspension Repair:

Yes, includes procedures for suspension components and linkage.

Fuel System Service:

Yes, covers fuel pump, carburetor components, and fuel injection system checks.

Electrical Component Service:

Covers components like starter, alternator/stator, battery, switches, but lacks wiring diagrams.

Depth:

Comprehensive, covering detailed repair and rebuild procedures with torque specifications and diagrams.

Diagnostics:

Includes troubleshooting guides and error code interpretation.

Illustrations:

Includes pictures and part diagrams.

Diagnostic Charts:

Likely includes diagnostic charts for troubleshooting common issues and error codes.

Special Tools:

Manual may reference specific tools required for certain procedures.

📊 Manual Specifications

Format:

PDF

Searchability:

Searchable text

Printing Restrictions:

No restrictions on printing

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Saving Options:

No restrictions on saving/burning to disc

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke, SOHC (Single Overhead Camshaft)

Displacement 550:

Approximately 545cc

Displacement 700:

Approximately 695cc

Horsepower Estimated 550:

Typically in the 30-35 HP range (specific factory figures not provided in product description)

Horsepower Estimated 700:

Typically in the 40-45 HP range (specific factory figures not provided in product description)

Torque Specifics:

Detailed torque specifications are covered within the manual.

Fuel Delivery 550:

Likely Electronic Fuel Injection (EFI) for 2012 models, but also mentions carburetor (carb, carburettor) for potential earlier versions or specific engine configurations.

Fuel Delivery 700:

Likely Electronic Fuel Injection (EFI) for 2012 models, but also mentions carburetor (carb, carburettor) for potential earlier versions or specific engine configurations.

Fuel Type:

Unleaded gasoline

Cooling Method:

Liquid-cooled

🔧 Transmission

Type:

Automatic Continuously Variable Transmission (CVT) with engine braking

Gear Selection:

Likely includes High, Low, Neutral, Reverse, Park (H, L, N, R, P)

Drive Modes:

2WD/4WD selectable, often with locking front differential.

Final Drive:

Shaft drive

📐 Dimensions

Length:

Varies by specific model configuration (TRV, TBX, etc.), but typically in the range of 80-90 inches.

Width:

Varies by specific model configuration, generally around 45-50 inches.

Height:

Varies by specific model configuration.

Dry Weight Approx 550:

Around 600-650 lbs (specifics vary by trim)

Dry Weight Approx 700:

Around 650-700 lbs (specifics vary by trim)

Towing Capacity:

Typically rated at 1000 lbs or more.

Rack Capacity Front:

Typically rated around 100 lbs.

Rack Capacity Rear:

Typically rated around 200 lbs.

🛡️ Safety Features

Crash Test Data:

N/A for ATVs in the same manner as passenger vehicles.

Braking:

Hydraulic disc brakes on all wheels (typically).

Engine Braking:

Standard feature of the CVT transmission.

4Wd System:

Provides enhanced traction and stability in challenging terrain.

Lighting:

Headlights, taillights, brake lights.

Operator Controls:

Handlebar steering, throttle lever, brake levers.

💡 Technology Features

Features:

Primarily functional; typically does not include complex infotainment systems. Basic gauge cluster, potentially hour meter.

Features:

Power steering (on equipped models) is a significant driver assistance feature for reduced steering effort.

Features:

No advanced connectivity features expected for this model year.

🔧 Maintenance

Oil Change:

Refer to manual for specific intervals based on usage hours or mileage, typically every 50-100 hours of operation or annually.

Engine Oil Type:

Manual specifies exact viscosity and API classification (e.g., SAE 0W-40, SAE 10W-40 API SG or higher).

Coolant Type:

Ethylene glycol-based antifreeze mixture (e.g., 50/50).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Gear Lube Type:

Specific gear lubricant as recommended by Arctic Cat for transmission and differentials.

Fuel Type:

Unleaded gasoline with an octane rating of 87 or higher.

Common Wear Items:

Brake pads, tires, suspension bushings, CVT belt (depending on usage).

Potential Diagnostics:

The manual covers troubleshooting common problems like starting issues, running rough, or power loss.

Valve Adjustment:

Yes, valve clearance adjustment procedures are included.

Carburetor Tuning:

Yes, covers carburetor settings (slow jet, pilot jet, main jet, mixture screw).

Filter Replacement:

Air filter, oil filter replacement procedures.

📚 Vehicle History

Manufacturer:

Arctic Cat (now Textron Off Road), known for snowmobiles and ATVs.

Development Context:

The 550 and 700 series ATVs represented Arctic Cat's strong offering in the utility ATV market during the late 2000s and early 2010s.

Year 2012 Focus:

2012 saw continued refinement and popular variants like the TRV (two-up) and Mud Pro.

Manufacturing Location:

Typically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Industry Awards:

Arctic Cat ATVs have historically received positive reviews in industry publications for their performance and value, though specific awards for the 2012 550i/700i are not detailed here.