Segment:
Heavy-duty pickup truck (Class 2b/3).
Target Audience:
Commercial users, fleet operators, towing enthusiasts, heavy-duty work vehicle owners.
Competitors:
Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD, Ram 2500/3500.
Vehicle Strengths:
Robust build, high towing and payload capacity, powerful engine options, durable chassis.
Value Proposition:
Provides essential technical data and procedures for accurate diagnosis, maintenance, and repair, enabling owners and technicians to keep the vehicle in optimal working condition.
Powertrain:
Engine (gasoline & diesel), transmission (automatic & manual), transfer case, drivetrain components.
Chassis:
Suspension (front & rear), steering, brakes (hydraulic & parking), wheels, tires, frame.
Electrical:
12V electrical system, charging system, starting system, lighting, instrument cluster, body control module (BCM), powertrain control module (PCM), anti-lock braking system (ABS), supplemental restraint system (SRS) / airbags.
Body:
Exterior body panels, doors, windows, mirrors, bumpers, interior trim, seats, HVAC (heating, ventilation, and air conditioning).
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake, power steering, transmission), filter replacements, lubrication.
Diagnostics:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, Powertrain Control Module (PCM) diagnostics.
Repair:
Engine repair (short block, long block, cylinder heads, timing components), transmission overhaul, brake caliper replacement, suspension component replacement, exhaust system repair, electrical component replacement.
Installation:
Component installation, accessory installation, module replacement and programming.
Depth:
In-depth diagnostic procedures, component-level repair instructions, torque specifications, wiring diagrams, component locations, specifications and tolerances.
Gasoline Engine Option 1:
6.2L Triton V8 (SOHC, 16-valve)
Gasoline Engine Option 1 Power:
362 hp @ 5,500 rpm
Gasoline Engine Option 1 Torque:
441 lb-ft @ 4,500 rpm
Diesel Engine Option 1:
6.7L Power Stroke V8 Turbo Diesel (SOHC, 32-valve)
Diesel Engine Option 1 Power:
390 hp @ 2,800 rpm
Diesel Engine Option 1 Torque:
735 lb-ft @ 1,600 rpm
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
Fuel Delivery Diesel:
High-Pressure Common Rail (HPCR) with piezo injectors
Engine Cooling:
Pressurized liquid cooling system.
Emissions Control:
Catalytic converter (gasoline), Diesel Oxidation Catalyst (DOC) and Diesel Particulate Filter (DPF) with Diesel Exhaust Fluid (DEF) injection (SCR system on some models/calibrations).
Transmission Gasoline:
TorqueShift 6-speed SelectShift Automatic
Transmission Diesel:
TorqueShift 6-speed SelectShift Automatic
Transmission Manual:
6-speed Manual Transmission (available on some configurations, primarily diesel).
Transmission Cooling:
Auxiliary transmission fluid cooler (standard on towing packages and diesel models).
Transfer Case:
Electronic Shift-On-The-Fly (ESOF) transfer case or standard 4x4 transfer case.
Wheelbase Single Rear Wheel:
142.0 inches (3607 mm)
Wheelbase Dual Rear Wheel:
140.1 inches (3559 mm)
Overall Length:
Varies by cab and bed configuration (approx. 230-260 inches).
Bed Length:
6.75 ft (81 inches) or 8.0 ft (96 inches) depending on configuration.
Curb Weight:
Starts around 6,000 lbs (2722 kg) and increases with configuration and engine.
Gross Vehicle Weight Rating Gvwr:
Up to 13,500 lbs (6123 kg) for certain configurations.
Towing Capacity:
Up to 24,700 lbs (11,204 kg) with proper equipment and configuration.
Payload Capacity:
Up to 5,600 lbs (2540 kg) with proper configuration.
NHTSA Rollover Resistance:
Typically 3-star (refer to specific model year NHTSA data for precise ratings).
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Standard Electronic Stability Control (ESC) and Traction Control System (TCS).
Trailer Sway Control:
Available Trailer Sway Control (TSC).
Airbags:
Front airbags for driver and passenger. Available side-curtain airbags (depending on cab configuration).
Seatbelts:
3-point height-adjustable front seat belts with pretensioners and load limiters, 3-point rear seat belts.
Structure:
High-strength steel frame and body structure for enhanced crash protection.
Infotainment System:
Ford SYNC with voice recognition, Bluetooth connectivity, USB ports, and auxiliary input. Optional navigation system.
Parking Assist:
Available rear parking sensors.
Camera Systems:
Available rearview camera for easier hitching and maneuvering.
Usb Ports:
Standard USB ports for device charging and media playback.
Bluetooth:
Standard Bluetooth for hands-free calling and audio streaming.
Oil Change Interval:
Gasoline: 5,000 miles (8,000 km) or 6 months. Diesel: 10,000 miles (16,000 km) or 6 months, or per oil life monitor. (Refer to manual for specific conditions).
Air Filter Replacement:
Every 24,000 miles (38,000 km) or as needed based on driving conditions. Diesel engine air filter inspection interval is shorter.
Fuel Filter Replacement Diesel:
Primary fuel filter: 15,000 miles (24,000 km) or as indicated by fuel filter restriction sensor. Secondary fuel filter: 30,000 miles (48,000 km).
Transmission Fluid Change:
Every 30,000-50,000 miles (48,000-80,000 km) under normal towing/hauling conditions. Refer to manual for severe duty.
Engine Oil Gasoline:
SAE 5W-20, API SN certified. (e.g., Motorcraft Synthetic Blend).
Engine Oil Diesel:
SAE 10W-30 or 15W-40 low-ash synthetic diesel engine oil meeting Ford Specification WSS-M2C171-E. (e.g., Motorcraft Super Duty Diesel Engine Oil).
Coolant:
Ford Premium Gold Coolant (VC-7B) or equivalent, meeting Ford Specification WSS-M97B51-A1. (50/50 mix with distilled water).
Transmission Fluid Automatic:
MERCON LV (e.g., Motorcraft MERCON LV Automatic Transmission Fluid).
Brake Fluid:
DOT 3 Motor Vehicle Brake Fluid (e.g., Motorcraft High Performance DOT 3 Brake Fluid).
Diesel Injector Issues:
Early 6.7L Power Stroke models could experience injector failures. The manual covers diagnostic procedures and replacement.
Dpf Clogging Diesel:
Diesel Particulate Filter (DPF) clogging can occur with excessive short trips or improper regeneration. Manual covers DPF diagnostics and forced regeneration procedures.
Front End Alignment:
Heavy-duty trucks can be prone to front end wear. Manual provides specifications for alignment and component checks.
Erotic Module Issues:
Some electronic module failures may occur. Manual details diagnostic trees and module replacement procedures.
Ford Truck Legacy:
Ford has a long-standing reputation for building durable and capable trucks, dating back to the Model AA Truck in the late 1920s. The F-Series line has been America's best-selling truck for decades.
F Series 12Th Gen:
The 2011-2016 F-Series represented the 12th generation, which saw significant updates in styling, interior, and powertrain options, including the introduction of the 6.7L Power Stroke diesel engine and the revised TorqShift 6-speed automatic transmission.
Manufacturing Location:
Typically produced at Ford's Kentucky Truck Plant in Louisville, Kentucky, and Dearborn Truck Plant in Dearborn, Michigan.
Motor Trend Truck Of The Year:
Ford F-Series models have frequently won MotorTrend's 'Truck of the Year' award, including for the generation this manual covers.
Kbb Best Resale Value:
Ford F-Series trucks are consistently recognized by Kelley Blue Book (KBB) for strong resale value in their segments.
Towing Performance Reviews:
Critically acclaimed for its towing and hauling capabilities, often receiving high marks in automotive reviews for its Power Stroke diesel and robust chassis.