Harley Davidson FLHRC Road King Classic 2012 Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2012 Codes Chassis Code: FLHRC Generation Generation Name: Dyna/Softail/Touring Platform (Post-Twin Cam 88 Evolution) Generation Years: 2007-2016 (for...

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标签: 2012 FLHRC Road King Classic Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHRC Road King Classic

Year:

Codes

Chassis Code:

FLHRC

Generation

Generation Name:

Dyna/Softail/Touring Platform (Post-Twin Cam 88 Evolution)

Generation Years:

2007-2016 (for the 96ci Twin Cam 103 upgrade)

👋 Introduction

Market Position

Market Segment:

Full-Size Touring Motorcycle

Target Audience:

Touring riders, long-distance cruisers, enthusiasts seeking classic styling with modern performance

Competitive Analysis

Key Competitors:

Indian Chief, Honda Gold Wing, Kawasaki Vulcan Vaquero, Yamaha Stratoliner

Differentiation:

Iconic Harley-Davidson styling, Twin Cam engine performance, extensive customization options

Key Features

Styling:

Classic cruiser aesthetics, chrome accents, wide handlebars, rider comfort

Comfort:

Comfortable seating, floorboards, ample legroom, touring-oriented ergonomics

Performance:

Torquey Twin Cam 103 engine, capable for highway cruising and spirited riding

Utility:

Large capacity saddlebags for luggage storage

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair, Maintenance, Troubleshooting, and Diagnostics

Secondary Coverage:

Wiring Diagrams, Specifications, Component Removal/Installation

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 103 (1690cc) V-Twin Engine Service, Assembly, Disassembly, Rebuild

Fuel System:

Electronic Sequential Port Fuel Injection (ESPFI), Fuel Tank, Fuel Pump, Fuel Filter

Ignition System:

Ignition Module, Spark Plugs, Ignition Coils, Sensors

Transmission:

6-Speed Cruise Drive Transmission Service, Clutch, Primary Drive, Final Drive Belt

Chassis And Frame:

Frame, Swingarm, Front and Rear Suspension, Steering Head Bearings

Braking System:

Front and Rear Disc Brakes, Calipers, Master Cylinders, Brake Lines, ABS (if equipped)

Electrical System:

Battery, Charging System (Alternator/Stator, Regulator), Lighting System, Starting System (Starter Motor, Solenoid), Fuses, Relays

Bodywork And Trim:

Fairing, Saddlebags, Fenders, Seat, Handlebars, Controls, Chrome Trim

Instruments And Indicators:

Speedometer, Tachometer, Gauges, Warning Lights, Fault Codes

Exhaust System:

Exhaust Pipes, Mufflers, Heat Shields

Cooling System:

Air Cooling System, Oil Cooler (if equipped)

Procedures Included

Routine Maintenance:

Oil Change, Filter Replacement, Spark Plug Service, Air Filter Cleaning/Replacement, Drive Belt Inspection/Tensioning

Engine Repair:

Top End Rebuild (Cylinder Heads, Piston Rings), Bottom End Rebuild (Crankshaft, Connecting Rods), Camshaft Replacement, Valve Adjustment

Transmission Repair:

Clutch Adjustment, Clutch Pack Replacement, Gear Set Service, Bearing Replacement

Electrical Diagnostics:

Troubleshooting electrical faults, Wiring harness repair, Component testing

Brake Service:

Brake Pad Replacement, Brake Fluid Flush, Bleeding Procedure, Caliper Overhaul

Suspension Service:

Fork Seal Replacement, Shock Absorber Service/Replacement, Fork Oil Change

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues

Wiring Diagrams:

Complete and detailed electrical schematics for all systems

Technical Depth

Depth Level:

Comprehensive - suitable for professional technicians and advanced DIY mechanics

Diagnostic Capabilities:

Includes diagnostic trouble codes (DTCs) and procedures for identifying and resolving issues

Rebuild Procedures:

Detailed instructions for complete engine and transmission rebuilds

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, searchable text with clear diagrams and images

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103, Pushrod V-Twin

Displacement:

103 cu in (1690 cc)

Bore X Stroke:

3.875 in x 4.380 in (98.4 mm x 111.3 mm)

Compression Ratio:

9.0:1

Valve Train:

Overhead valves (OHV), 2 valves per cylinder, Pushrod actuated

Performance

Horsepower:

Approx. 75-85 HP (estimate, actual figures vary by dyno and specific tune)

Torque:

Approx. 96-100 lb-ft @ 3500 RPM (estimate)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Lubrication

Oil Type:

Harley-Davidson SYN3 Synthetic (or equivalent SAE 20W-50)

Oil Capacity:

3.7 US qt (3.5 L) with filter change

🔧 Transmission

Standard

Transmission Type:

6-Speed Cruise Drive

Clutch:

Wet, multi-plate, hydraulically actuated

Features

Primary Drive:

Spur gear, 2.000:1 ratio

Final Drive:

Belt, 32/66 ratio

📐 Dimensions

Exterior

Length:

93.3 in (2370 mm)

Width:

39.2 in (996 mm)

Height:

56.7 in (1440 mm)

Seat Height:

29.1 in (740 mm) (unladen)

Ground Clearance:

5.1 in (130 mm)

Wheelbase:

63.5 in (1613 mm)

Weights

Dry Weight:

754 lb (342 kg)

Wet Weight:

Approx. 800 lb (363 kg) (estimated with full fluids)

Gross Vehicle Weight Rating:

1260 lb (572 kg)

Fuel Capacity:

5.0 US gal (19 L)

Cargo

Saddlebag Capacity:

Approx. 2.2 cu ft

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are not typically subjected to standardized automotive crash testing like cars. Safety is primarily assessed through design, handling, braking, and rider aids.

Active Features

Braking:

Dual front disc brakes, Single rear disc brake, Available Anti-lock Braking System (ABS)

Lighting:

Halogen headlight, Integrated front and rear turn signals/taillights

Passive Features

Frame Construction:

Steel frame and swingarm for structural integrity

Ergonomics:

Designed for rider stability and control

💡 Technology Features

Infotainment

Audio System:

AM/FM Radio, CD Player (often with weather band), CB Radio/Intercom (optional or integrated on some models)

Speakers:

Fairing-mounted speakers

Driver Assistance

Cruise Control:

Standard electronic cruise control

Anti-lock Braking System (ABS) often an option or standard on touring models of this era

Connectivity

Diagnostic Ports:

CAN bus diagnostic connector for use with Harley-Davidson Digital Technician

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 6 months, whichever comes first

Subsequent Service:

Every 5000 miles (8000 km) or 12 months

Engine Oil Change:

Recommended every 5000 miles (8000 km) or 12 months, or more frequently under severe use

Drive Belt Tension:

Check at every service, adjust as needed

Fluid Specifications

Engine Oil Spec:

SAE 20W-50 Harley-Davidson SYN3 or equivalent

Transmission Fluid Spec:

Harley-Davidson Transmission Lubricant (or equivalent SAE 80W-90 hypoid gear oil)

Primary Chain Case Fluid Spec:

Harley-Davidson Primary Chaincase Lubricant (or equivalent Formula+', SAE 50)

Brake Fluid Spec:

DOT 4 (for models with ABS, check manual for specific fluid type)

Fork Oil Spec:

Harley-Davidson Factory Fork Oil (e.g., 10W, check manual for specific viscosity based on suspension type)

Known Issues

Common Wear Items:

Clutch wear, front fork seals, wheel bearings, drive belt, brake pads

Engine Performance Tuning:

Many owners opt for performance upgrades (e.g., cams, exhaust, tuning modules) which can affect reliability if not done properly.

Electrical Gremlins:

Can occur with age; proper maintenance of connections and charging system is crucial.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruiser styling, and rich motorsports heritage.

Model Evolution

Road King Lineage:

The Road King model line has been a cornerstone of Harley-Davidson's touring segment since the 1990s, evolving from earlier touring platforms and consistently offering a blend of classic style and modern amenities.

Classic Trim:

The 'Classic' designation typically adds historical styling cues, such as wire-spoke wheels, whitewall tires, and full fender styling, distinguishing it from the standard Road King.

Twin Cam Era:

The 2012 model falls within the era of Harley-Davidson's Twin Cam engine platform, which began in 1999, offering increased displacement and performance over the previous Evolution engine.

Production

Manufacturing Location:

United States (primarily York, Pennsylvania; Milwaukee, Wisconsin)

🏆 Awards & Recognition

Recognitions

Model Awards:

Harley-Davidson touring models, including the Road King, consistently receive accolades for comfort, performance, and iconic styling in motorcycle enthusiast publications.

Brand Recognition:

Harley-Davidson is globally recognized as a leading lifestyle brand and a symbol of American motorcycling.