🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLSTC Heritage Softail Classic

Year:

2012

Product Type:

Service and Repair Manual

Vin Prefix:

1HD1

👋 Introduction

Segment:

Cruiser Motorcycle

Target Audience:

Harley-Davidson FLSTC owners, independent motorcycle mechanics, enthusiast DIYers.

Competitors:

Indian Chief Vintage, Victory Kingpin, other retro-styled cruisers from Japanese manufacturers.

Model Identity:

Iconic retro styling with modern V-twin performance and touring capability.

Manual Value Proposition:

Provides comprehensive DIY repair and maintenance capabilities, saving on dealership service costs.

📋 Manual Details

Systems Covered:

Engine, Transmission, Primary Drive, Electrical System, Fuel System, Ignition System, Cooling System, Brakes, Suspension, Frame, Wheels, Tires, Bodywork, Controls, Lighting, Emissions, Troubleshooting, Maintenance Schedules, Specifications

Page Count:

Approx. 800-1000 pages (typical for comprehensive Harley-Davidson service manuals)

Manual Type:

Factory Service Manual (FSM) / Workshop Manual

Language:

English

Format:

Digital (PDF, likely)

📖 Manual Coverage

Engine Overhaul:

Complete disassembly, inspection, repair, and reassembly of the Twin Cam 103 engine.

Transmission Service:

Detailed procedures for servicing the Cruise Drive 6-speed transmission, including clutch and primary drive assembly.

Electrical Diagnostics:

Comprehensive wiring diagrams, component testing, and diagnostic procedures for the entire electrical system.

Fuel And Ignition:

Coverage of fuel injection system (EFI), throttle body, fuel pump, injectors, and ignition module.

Braking System:

Service and repair for front and rear disc brakes, including hydraulic system and components.

Suspension And Steering:

Front fork (telescopic) and rear shock absorber maintenance, adjustment, and repair. Steering head bearing service.

Frame And Bodywork:

Frame inspection, body panel removal and installation, fairings, fenders, and saddlebag servicing.

Wheels And Tires:

Wheel bearing replacement, tire mounting and balancing, spoke adjustment (if applicable).

Routine Maintenance:

Oil changes, filter replacements, spark plug service, belt inspections, lubrication points.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues.

Component Replacement:

Detailed instructions for replacing major and minor components across all systems.

Technical Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values.

Diagnostic Level:

Advanced diagnostics, including wiring schematics and troubleshooting flowcharts.

Rebuild Procedures:

Complete engine and transmission rebuild procedures.

Calibration Settings:

Details on calibrating electronic systems if applicable (e.g., throttle position sensor).

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution scans, suitable for printing or digital viewing.

Binding Type:

N/A (Digital)

Paper Type:

N/A (Digital)

Searchable Text:

Likely searchable text within the PDF for quick information retrieval.

⚙️ Engine Specifications

Engine Family:

Harley-Davidson Twin Cam 103

Engine Type:

Air-cooled, 45-degree V-twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)

Compression Ratio:

9.0:1

Horsepower:

Approx. 70-75 HP (at crankshaft, unconfirmed specific rating for 2012 FLSTC without manual reference)

Torque:

Approx. 95-100 lb-ft @ 3000 RPM (unconfirmed specific rating for 2012 FLSTC without manual reference)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Oil Capacity:

Approx. 4 US quarts (3.8 Liters) with filter change

Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent meeting HD-360 specification)

🔧 Transmission

Transmission Type:

Cruise Drive 6-Speed

Primary Drive:

Duplex chain, hydraulic tensioner

Clutch Type:

Cable-actuated, wet, multi-plate

Gear Ratios:

Refer to manual for specific gear ratios (e.g., 1st: 9.312, 2nd: 6.420, 3rd: 4.783, 4th: 3.872, 5th: 3.307, 6th: 2.790)

Transmission Fluid Type:

Harley-Davidson Genuine Formula + Transmission & Primary Chaincase Lubricant (or equivalent meeting HD-82A specification)

Transmission Fluid Capacity:

Approx. 32 US fl oz (0.95 Liters)

📐 Dimensions

Length:

91.5 in. (2324 mm)

Width:

36.5 in. (927 mm)

Height:

53.0 in. (1346 mm)

Wheelbase:

64.5 in. (1638 mm)

Dry Weight:

Approx. 680 lbs (308 kg)

Wet Weight:

Approx. 716 lbs (325 kg)

Gvwr:

1160 lbs (526 kg)

Payload Capacity:

Approx. 444 lbs (201 kg)

Seat Height:

26.2 in. (665 mm)

Ground Clearance:

4.8 in. (122 mm)

Saddlebag Capacity:

Approx. 2.2 cu ft total

🛡️ Safety Features

Crash Test Ratings:

Not applicable (motorcycle)

Brakes:

Hydraulic front and rear disc brakes

Lighting:

Halogen headlamp, LED tail lamp, front and rear turn signals

Frame Construction:

Steel, under-seat, rigid, mild steel tubing

💡 Technology Features

Audio System:

Optional Harley-Davidson Factory CD/MP3/AM/FM Audio System with handlebar-mounted controls.

Display:

Analog speedometer, tachometer, fuel gauge, voltage meter, oil pressure gauge, gear indicator.

ABS:

Optional Anti-lock Braking System (ABS) was available.

Cruise Control:

Standard electronic cruise control.

🔧 Maintenance

Initial Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Primary Chain Tensioner Inspection:

Inspect at 1,000 miles, then every 10,000 miles (16,000 km) or as per manual recommendations.

Spark Plug Replacement:

Refer to manual for specific mileage, often around 20,000 miles for iridium plugs.

Engine Oil Specification:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic (HD-360)

Transmission Fluid Specification:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (HD-82A)

Brake Fluid Specification:

DOT 4

Cam Chain Tensioner Wear:

Early Twin Cam models experienced wear on the hydraulic cam chain tensioners. 2012 models typically have updated tensioners, but inspection is still recommended.

Primary Chain Adjustment:

Proper adjustment of the primary chain tensioner is critical for smooth operation and longevity.

Idle Control Issues:

Potential for rough idle or stalling due to throttle position sensor (TPS) or idle air control (IAC) issues, often addressable with diagnostic tools and manual procedures.

📚 Vehicle History

Brand Origin:

Founded in 1903 in Milwaukee, Wisconsin, USA.

Brand Specialty:

Long-distance cruisers, V-twin engines, iconic styling.

Heritage Softail Lineage:

The Heritage Softail line has roots tracing back to the early Shovelhead and Evolution Softail models, emphasizing classic styling cues.

Twin Cam Introduction:

The Twin Cam engine platform was introduced in 1999, evolving over the years to incorporate features like fuel injection and larger displacements.

Production Location:

United States (various Harley-Davidson manufacturing facilities)

Significant Changes For 2012:

Introduction of the Twin Cam 103 engine as standard for the FLSTC model, enhanced braking components, revised styling elements.

🏆 Awards & Recognition

Market Perception:

Consistently recognized for its classic styling, comfortable ride, and the iconic Harley-Davidson V-twin experience.

Customer Satisfaction:

Generally high customer satisfaction for its segment and brand loyalty.