KIA Sorento V6 (3.5L) 2012 OEM Factory Shop Service Repair Manual FSM

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Engine: 3.5L V6 Codes Engine Code: G6DA (or similar V6 variant) 👋 Introduction Market Position Vehicle Segment: Mid-size crossover SUV...

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标签: 2012 Car Cars Kia Sorento Sorento V6 (3.5L)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Engine:

3.5L V6

Codes

Engine Code:

G6DA (or similar V6 variant)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size crossover SUV

Target Audience:

Families, adventure seekers, those requiring versatile cargo and passenger space.

Competitive Analysis

Key Competitors:

Toyota Highlander, Honda Pilot, Ford Edge, Hyundai Santa Fe, Chevrolet Traverse.

Key Features

Vehicle Attributes:

Spacious interior, available AWD, strong V6 engine, family-friendly features, good value proposition.

Manual Value Proposition:

Empowers owners and technicians with OEM-level diagnostic and repair data, reducing reliance on external repair shops and promoting confident DIY maintenance.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Bumper-to-bumper repair and maintenance

Page Count

Estimated Page Count:

Likely over 1500 pages (typical for OEM shop manuals)

Manual Type

Manual Type:

OEM Factory Shop Service Repair Manual (FSM)

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, rebuild procedures, internal components, lubrication, cooling system, fuel system (excluding injectors/ECU logic), exhaust system.

Engine Electrical:

Ignition system, starting and charging system, sensors, actuators, engine control module (ECM) diagnostics and repair.

Transmission:

Automatic transmission (likely 6-speed, e.g., A6LF2 or similar) - removal, installation, overhaul, internal components, torque converter, transmission control module (TCM) diagnostics.

Drivetrain:

Front-wheel drive (FWD) and all-wheel drive (AWD) systems, front and rear axles, driveshafts, differentials, CV joints.

Brakes:

Front and rear brake systems (disc brakes), parking brake, ABS system, brake fluid, master cylinder, calipers, rotors, lines.

Suspension:

Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), steering system, power steering.

Steering:

Power steering system, steering column, steering rack, tie rods.

Body And Frame:

Body panels, doors, hood, tailgate, glass, interior trim, structural components, rust prevention.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, components (compressor, condenser, evaporator, blower motor), controls.

Electrical System:

Wiring diagrams, lighting systems (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, fuses, relays, battery.

ECM Tcm Diagnostics:

On-Board Diagnostics (OBD-II) system, Diagnostic Trouble Codes (DTCs), powertrain control module (PCM) and transmission control module (TCM) troubleshooting.

Procedures Included

Routine Maintenance:

Oil change, filter replacement, fluid checks and changes, spark plug replacement, air filter replacement.

Brake Service:

Brake pad and rotor replacement, brake caliper service, brake bleeding, parking brake adjustment.

Engine Repair:

Engine tune-ups, cylinder head removal and installation, piston and ring replacement, bearing replacement, timing belt/chain service (if applicable).

Transmission Repair:

Transmission fluid and filter replacement, transmission removal and installation, valve body service, clutch pack replacement (if applicable).

Suspension And Steering Repair:

Strut and shock absorber replacement, control arm bushing replacement, ball joint replacement, power steering pump replacement, steering rack replacement.

Electrical Diagnostics:

Troubleshooting electrical circuits, component testing, wiring repair, fuse and relay identification and replacement.

HVAC Service:

Refrigerant recharge, AC system leak detection and repair, component replacement (compressor, evaporator, condenser).

Body Repair:

Door panel removal, glass replacement, bumper repair/replacement, tailgate adjustments.

Diagnostic Troubleshooting:

Systematic diagnostic procedures for various components and systems, symptom-based troubleshooting charts.

Technical Depth

Depth Of Information:

In-depth, factory-level technical information for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Index:

Includes an index for easy navigation

Compatibility:

Windows (95-ME, XP, 7), MAC, iPhone, iPad, iPod, Linux

Print Quality

Printability:

Printable pages

Binding Type

Binding:

Digital (PDF), not applicable for physical binding

Paper Type

Paper Quality:

Digital, not applicable for physical paper type

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V6 Gasoline

Displacement:

3.5 Liters (3470 cc)

Performance

Horsepower:

Approximately 276 hp @ 6300 rpm (may vary slightly by market)

Torque:

Approximately 248 lb-ft @ 5000 rpm (may vary slightly by market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane

Engine Internals

Bore X Stroke:

96.0 mm x 80.0 mm (approximate)

Compression Ratio:

10.4:1 (approximate)

Valve Train:

DOHC, 24 Valves (4 per cylinder)

Cooling System

Coolant Type:

Ethylene Glycol based coolant (e.g., Kia Super Long Life Coolant or equivalent)

Coolant Capacity:

Approximately 8.0-8.5 Liters (8.5-9.0 US Quarts)

🔧 Transmission

Standard

Transmission Type:

6-Speed Automatic Transmission

Transmission Model:

Likely a variant of Hyundai/Kia's A6LF2 automatic transmission

Features

Shift Modes:

Driver-selectable manual mode (Sportmatic or similar)

Fluid Specifications

Transmission Fluid Type:

SP-IV (Hyundai/Kia Genuine ATF or equivalent)

Fluid Capacity

Transmission Fluid Capacity Dry:

Approximately 8.7 Liters (9.2 US Quarts)

Transmission Fluid Capacity Drain Refill:

Approximately 4.5-5.0 Liters (4.8-5.3 US Quarts)

📐 Dimensions

Exterior

Length:

Approx. 188.8 inches (4795 mm)

Width:

Approx. 74.4 inches (1890 mm)

Height:

Approx. 68.1 inches (1730 mm)

Wheelbase:

Approx. 108.3 inches (2750 mm)

Weights

Curb Weight FWD:

Approx. 4,068 lbs (1,845 kg)

Curb Weight AWD:

Approx. 4,250 lbs (1,928 kg)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 9.6 cu ft (272 L)

Cargo Volume Behind 2Nd Row:

Approx. 32.1 cu ft (909 L)

Cargo Volume Behind 1St Row:

Approx. 75.5 cu ft (2138 L)

Wheels And Tires

Standard Wheel Size:

17-inch or 18-inch alloy wheels

Standard Tire Size:

235/65R17 or 235/60R18

Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

Likely 4-star or 5-star (specific year and trim dependent, check NHTSA for exact data)

IIHS Front Crash Rating:

Good (for models tested, check IIHS for specifics)

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Stability Control (ESC)

Traction Control:

Standard Traction Control System (TCS)

Hill Start Assist:

Likely included on AWD models or specific trims

Passive Features

Airbags:

Front airbags, front side-impact airbags, side-curtain airbags (for all rows)

Seat Belts:

3-point seat belts with pretensioners and load limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Infotainment System:

Available touchscreen infotainment system with navigation, Bluetooth connectivity, USB and auxiliary inputs.

Audio System:

Standard 6-speaker audio system, optional Infinity premium audio system.

Driver Assistance

Rearview Camera:

Available rearview camera system

Parking Sensors:

Available rear parking assist sensors

Keyless Entry Start:

Available push-button start and smart key system

Connectivity

Bluetooth:

Standard Bluetooth hands-free phone and audio streaming

Usb Aux:

Standard USB and auxiliary audio input jacks

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (severe service) OR 7,500 miles or 12 months (normal service) - consult manual for exact spec.

Engine Air Filter Replacement:

Every 15,000-30,000 miles, or as needed based on driving conditions.

Cabin Air Filter Replacement:

Every 15,000-20,000 miles or annually.

Transmission Fluid Change:

Typically around 60,000 miles for normal service, sooner for severe service. Consult manual.

Spark Plug Replacement:

Approximately 100,000 miles (using iridium-tipped plugs).

Fluid Specifications

Engine Oil Type:

SAE 0W-20 Synthetic Motor Oil

Engine Oil Capacity:

Approximately 6.0 US Quarts (5.7 Liters) with filter change

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific recommendation)

Power Steering Fluid Type:

Hyundai/Kia Genuine Power Steering Fluid or equivalent (check manual)

Known Issues

Engine Common Problems:

Occasional oil consumption in higher mileage engines, possible issues with ignition coils or spark plugs if not maintained.

Transmission Common Problems:

While generally reliable, some early models might experience shifting issues or torque converter problems if fluid isn't maintained. Refer to manual for specific troubleshooting.

Suspension Common Problems:

Worn control arm bushings or ball joints can lead to noise and steering issues; strut/shock absorber wear over time.

Electrical Common Problems:

Rare instances of minor electrical gremlins, e.g., power window motors, but generally robust.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korea

Brand Philosophy:

Focus on value, design, and improving reliability/quality over time.

Model Evolution

First Generation Introduction:

Second Generation Introduction:

2012 Model Year Context:

Part of the second generation (UM) facelifted model. This generation saw significant upgrades in styling, interior, and powertrain over the first generation.

Production

Manufacturing Location:

Hwasung, South Korea (Primary)

🏆 Awards & Recognition

Recognitions

Safety Awards:

The Sorento has historically received good safety ratings from organizations like NHTSA and IIHS, reflecting its robust safety structure.

Ratings

Value Perception:

Often recognized for offering a strong value proposition in the mid-size SUV segment, balancing features, space, and price.