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KIA SORENTO (XM) 2012 G 2.4 DOHC Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Generation: XM Year: 2012 Engine Variant: G 2.4 DOHC Codes Engine Code: G4KE (Theta II) 👋 Introduction Market Position Market Segment: Mid-size...
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KIA SORENTO (XM) 2012 G 2.4 DOHC Engine Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Generation:
XM
Year:
2012
Engine Variant:
G 2.4 DOHC
Codes
Engine Code:
G4KE (Theta II)
👋 Introduction
Market Position
Market Segment:
Mid-size SUV / Crossover
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Hyundai Santa Fe, Ford Edge, Chevrolet Equinox.
Key Features
Vehicle Appeal:
Practicality, spacious interior, comfortable ride, value for money.
Manual Value Proposition
Target Audience:
DIY mechanics, independent repair shops, Kia owners seeking in-depth knowledge.
Diagnostic Capability:
Enables accurate diagnosis of engine-related issues, reducing guesswork and unnecessary part replacements.
📋 Manual Details
Coverage Areas
Coverage Scope:
Engine Service and Repair Procedures
Page Count
Page Count:
Estimated 1500+ pages (typical for comprehensive engine manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder block, cylinder head, crankshaft, connecting rods, pistons, camshafts, valve train (valves, springs, lifters), timing system (belts/chains, tensioners, guides)
Engine Management System:
Fuel injection system (injectors, fuel rail, pressure regulator), ignition system (coils, spark plugs), throttle body, mass air flow sensor, oxygen sensors, engine control module (ECM/ECU) operations and diagnostics
Cooling System:
Radiator, water pump, thermostat, coolant hoses, cooling fan operation and diagnosis
Lubrication System:
Oil pump, oil filter, oil pan, oil passages, lubrication system pressure checks
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensor bungs (engine-related aspects)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, drive belt inspections/replacement
Diagnostic Procedures:
Troubleshooting charts, diagnostic trouble code (DTC) interpretation, sensor testing, component testing
Major Engine Repairs:
Engine disassembly and reassembly, cylinder head gasket replacement, piston and ring replacement, bearing replacement, timing chain/belt replacement, valve adjustments (if applicable)
Component Replacement:
Replacement procedures for specific engine components like the water pump, oil pump, starter motor, alternator, fuel injectors, ignition coils
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive - Covers everything from basic maintenance to complete engine overhaul and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, clear diagrams and text, optimized for digital viewing and printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
Theta II G 2.4 DOHC MPI
Displacement:
2359 cc (2.4 Liters)
Cylinders Configuration:
Inline 4-Cylinder
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 Valves
Performance
Horsepower Peak:
Approx. 175 hp @ 6000 rpm
Torque Peak:
Approx. 169 lb-ft @ 3750 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Internals
Bore X Stroke:
88.0 mm x 97.0 mm
Compression Ratio:
10.5:1
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Kia Genuine Super Long Life Coolant or equivalent)
Lubrication System
Oil Viscosity Recommendation:
SAE 5W-20 (check owner's manual for specific climate variations)
Oil Capacity With Filter:
Approx. 4.7 US quarts (4.4 Liters)
Engine Management
ECU Type:
ECM (Engine Control Module) - specific model number would be in manual
Timing System
Timing Mechanism:
Timing Chain
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic Transmission (FWD/AWD)
Optional
Transmission Type:
N/A (Manual transmission not typically offered with 2.4L engine in this generation for US market)
Features
Transmission Fluid Type:
SP-IV (or equivalent specified by Kia)
📐 Dimensions
Exterior
Length:
Approx. 188.0 inches
Width:
Approx. 74.2 inches
Height:
Approx. 66.1 inches
Wheelbase:
Approx. 106.7 inches
Weights
Curb Weight FWD:
Approx. 3800-3900 lbs
Curb Weight AWD:
Approx. 3950-4050 lbs
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 Stars (for 2012 model, check specific tests)
IIHS Top Safety Pick:
Yes (for some model years, verify for 2012)
Active Features
Electronic Stability Control:
Standard
Traction Control System:
Standard
Antilock Braking System:
Standard
Passive Features
Airbags:
Front, front-side, and side-curtain airbags
Seatbelts:
3-point ELR seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System Available:
Available touchscreen infotainment system with CD/MP3 player, SiriusXM Satellite Radio, USB/auxiliary input jacks, Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
Available rearview camera, parking assist sensors.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles or 6 months (whichever comes first), or based on oil life monitoring system.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (depending on driving conditions)
Cabin Air Filter Replacement:
Every 15,000 - 20,000 miles
Spark Plug Replacement:
Approx. 105,000 miles (Long-life iridium type)
Coolant Flush Replacement:
Initial replacement at 100,000 miles, then every 50,000 miles
Transmission Fluid Change:
Every 60,000 - 100,000 miles (check owner's manual for severe conditions)
Fluid Specifications
Engine Oil Spec:
API SN/ILSAC GF-5 or higher, SAE 5W-20
Coolant Spec:
Ethylene Glycol based (long life type), Pink color for Kia Genuine
Brake Fluid Spec:
FMVSS No. 116 DOT 3 or DOT 4
Known Issues
Engine Issues:
Some reports of oil consumption; potential for carbon buildup in direct injection variants (though this is MPI); rare instances of timing chain tensioner or guide wear.
Transmission Issues:
Generally reliable, but fluid changes are critical for longevity. Some early reports of rough shifting addressed by software updates.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia is known for offering feature-rich vehicles at competitive price points, with a growing reputation for reliability and design.
Model Evolution
Generation Xm Introduction:
The XM generation Sorento was introduced for the 2011 model year, representing a significant shift from the body-on-frame previous generation to a unibody crossover design.
Production
Production Location:
Hwasung, South Korea
🏆 Awards & Recognition
Recognitions
Award Categories:
Has received various awards and positive reviews for its value, practicality, and interior space from automotive publications.
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