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KTM 690 SMC R 2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 690 SMC R Year: 2012 Vehicle Type: Supermoto / Naked Sportbike Codes Chassis Code: 690 SMC R 👋 Introduction Market Position Segment: High-performance...

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标签: 2012 690 SMC R KTM Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

KTM

Model:

690 SMC R

Year:

2012

Vehicle Type:

Supermoto / Naked Sportbike

Codes

Chassis Code:

690 SMC R

👋 Introduction

Market Position

Segment:

High-performance Supermoto

Target Audience:

Enthusiast riders, mechanics, workshop technicians

Competitive Analysis

Competitors:

Ducati Hypermotard, Aprilia Dorsoduro, Yamaha Ténéré 700 (in certain aspects)

Key Features

Vehicle Focus:

Agility, off-road inspired performance, track-day capability on the street

Manual Value:

Enables owners to perform all maintenance and repairs, maximizing performance and longevity

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service and repair

Page Count

Estimated Pages:

Hundreds

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine disassembly, inspection, repair, and reassembly

Fuel System:

Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation

Ignition System:

Ignition coils, spark plugs, ECU control

Cooling System:

Radiator, coolant lines, water pump, thermostat

Exhaust System:

Exhaust headers, catalytic converter, muffler, lambda sensors

Transmission Drivetrain:

Clutch operation, gearbox inspection and repair, chain and sprockets

Chassis Frame:

Frame inspection, steering head bearing service, swingarm and linkage maintenance

Suspension Front:

WP USD fork disassembly, service, and adjustments (compression, rebound, preload)

Suspension Rear:

WP monoshock absorber service, linkage system maintenance, rear shock adjustments

Brakes Front:

Brake caliper service, master cylinder, brake lines, rotor inspection and replacement

Brakes Rear:

Rear brake caliper service, master cylinder, brake lines, rotor inspection and replacement

Wheels Tires:

Wheel bearing service, tire replacement, wheel balancing

Electrical System:

Wiring diagrams, battery, starter, alternator, lighting, sensors

Electronics ECU:

Engine Control Unit (ECU) diagnostics and parameters, sensor signals

Bodywork Fairings:

Fairing removal and installation, seat, fuel tank removal

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules and procedures

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Engine Rebuild:

Complete engine overhaul procedures

Suspension Tuning:

Adjustments and internal service for suspension components

Brake System Service:

Bleeding procedures, pad and rotor replacement

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams

Torque Specifications:

Accurate torque values for all critical fasteners

Special Tools:

Identification and use of specialized tools required for service

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics

📊 Manual Specifications

File Format

Format:

PDF

Print Quality

Quality:

High-resolution, printable pages

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper:

N/A (Digital PDF download)

Searchability

Search Functionality:

Searchable text for quick information retrieval

Illustrations

Diagrams Photos:

Detailed diagrams, exploded views, and photographs

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

657 cc (690 cc class)

Bore X Stroke:

102 mm x 80 mm (estimated, specific to this generation)

Valve Train:

SOHC, 4 valves per cylinder

Cooling:

Liquid-cooled

Performance

Horsepower:

Approx. 65 hp @ 7500 rpm (specific to 2012 model)

Torque:

Approx. 70 Nm (7.1 kgf-m / 51.6 lb-ft) @ 5600 rpm (specific to 2012 model)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Keihin throttle body

Fuel Type:

Unleaded gasoline, minimum 95 RON

Lubrication

Oil Type:

Synthetic Motorcycle Oil, SAE 10W-50 or 15W-50 (check manual for precise specs)

Oil Capacity:

Approx. 1.7 liters (1.8 US qt) (check manual for precise specs)

🔧 Transmission

Standard

Transmission Type:

6-speed manual claw shift transmission

Optional

Optional Gearbox:

N/A

Features

Clutch Type:

APTC Slipper Clutch, hydraulically operated

Final Drive:

X-ring chain, 16/45T (typical for this model, check manual for exact ratios)

📐 Dimensions

Exterior

Length:

Approx. 2170 mm (85.4 in)

Width:

Approx. 800 mm (31.5 in) (excluding mirrors)

Height:

Approx. 1200 mm (47.2 in) (seat height varies)

Wheelbase:

Approx. 1480 mm (58.3 in)

Weights

Dry Weight:

Approx. 140 kg (308.6 lbs)

Wet Weight:

Approx. 150 kg (330.7 lbs) (estimated with all fluids)

Fuel Capacity:

12 liters (3.17 US gal)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety standards are different from automotive)

Active Features

ABS:

Optional Anti-lock Braking System (ABS) - likely available on this model

Passive Features

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Infotainment

Infotainment System:

Basic LCD display with essential information (speedometer, tachometer, odometer, fuel level, gear indicator)

Driver Assistance

ABS System:

Optional ABS system provides an advanced safety feature, controllable via the ECU.

Connectivity

Connectivity Features:

None (focused on performance, not modern smart features)

Engine Management

ECU Capabilities:

Sophisticated ECU manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first (refer to manual for precise interval)

Valve Clearance Check:

Every 10,000 - 15,000 km (6,000 - 9,000 miles) (critical for single-cylinder engines, refer to manual)

Spark Plug Replacement:

Every 10,000 - 15,000 km (6,000 - 9,000 miles)

Air Filter Cleaning:

Regular checks and cleaning, typically every 5,000 km (3,000 miles), depending on riding conditions

Fluid Specifications

Coolant:

High-quality motorcycle coolant (ethylene glycol-based, typically a 50/50 mix with distilled water)

Brake Fluid:

DOT 4 or DOT 5.1 (check manual for specific recommendation)

Clutch Fluid:

DOT 4 (same as brake fluid, typically)

Known Issues

Lc4 Engine Notes:

Early LC4 models sometimes exhibited minor oil consumption or cam chain tensioner issues; the manual will detail correct procedures to mitigate these.

Suspension Maintenance:

Regular fork seal and oil changes are crucial for maintaining optimal suspension performance.

📚 Vehicle History

Brand Heritage

Ktm Legacy:

KTM is renowned for its off-road racing heritage and 'Ready to Race' philosophy, translating to high-performance street bikes.

Model Evolution

Lc4 Engine:

The 690 SMC R utilizes the advanced LC4 single-cylinder engine, a platform that has evolved significantly over years, known for its torque and power delivery.

Smc Lineage:

The SMC (Supermoto Competition) line is KTM's dedicated supermoto offering, emphasizing agility and aggressive styling.

Production

Manufacturing Location:

Austria (KTM AG headquarters)

Key Updates 2012:

The 2012 model saw refinements in chassis, engine management, and suspension, building upon earlier LC4 models.

🏆 Awards & Recognition

Recognitions

Vehicle Awards:

The 690 SMC R is generally praised by motorcycle publications for its sharp handling, powerful engine, and aggressive styling in the supermoto category.

Ratings

Performance Reviews:

Consistently receives high marks for track-day performance and spirited street riding capabilities.