Mazda Demio 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Demio Year: 2012 Chassis Code: DE Series Market Segment: Subcompact Hatchback 👋 Introduction Market Position Positioning: The Mazda Demio (also known as Mazda2...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Demio

Year:

Chassis Code:

DE Series

Market Segment:

Subcompact Hatchback

👋 Introduction

Market Position

Positioning:

The Mazda Demio (also known as Mazda2 in some markets) is a strong contender in the subcompact segment, known for its sporty handling and fuel efficiency.

Competitive Analysis

Competitors:

Competed against vehicles like the Toyota Yaris, Honda Fit, Ford Fiesta, and Hyundai i20.

Key Features

Handling:

Mazda's 'Jinba Ittai' (horse and rider as one) philosophy translates to engaging driving dynamics, even in this smaller segment.

Fuel Economy:

Emphasis on efficient powertrains and lightweight construction contributed to excellent MPG figures.

Practicality:

Compact exterior dimensions combined with surprisingly spacious interior and versatile cargo capacity.

📋 Manual Details

Coverage Areas

Engine Diagnostics:

Comprehensive

Transmission Repair:

Complete

Electrical Systems:

Full Coverage

Suspension And Steering:

Detailed Procedures

Braking Systems:

In-depth Analysis

Body And Interior:

Extensive Coverage

Maintenance Procedures:

Scheduled and Ad-hoc

Troubleshooting Guides:

System-specific

Page Count

Estimated Pages:

High (Hundreds)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

ECU, Lighting, Audio, HVAC, SRS, Body Control Modules

Bodywork:

Exterior Panels, Interior Trim, Glass, Doors, Seats

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Spark Plugs

Component Replacement:

Alternator, Starter, Water Pump, Brake Pads, Clutch

Diagnostic Testing:

OBD-II Scans, Sensor Testing, Circuit Analysis

Calibration And Adjustment:

Throttle Body, TPS, ABS Sensors

Torque Specifications:

Engine, Chassis, Wheel Fasteners

Wiring Diagrams:

Comprehensive Electrical Schematics

Technical Depth

Depth:

Factory-level detail for diagnosis, repair, and overhaul.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Recommendation:

Digital download allows for custom binding based on user needs.

Paper Type

Paper Recommendation:

Standard printer paper for digital copies.

⚙️ Engine Specifications

Primary Engine

Engine Code:

MZR ZJ-VE (typically)

Displacement:

1.3L / 1349cc

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Bore X Stroke:

71.0 mm x 83.0 mm (typical)

Compression Ratio:

9.5:1 to 10.5:1 (variant dependent)

Horsepower:

Approximately 84-90 PS (62-66 kW; 83-89 hp) at 5800-6000 rpm (depending on market and specific tune)

Torque:

Approximately 118-123 Nm (87-91 lb-ft) at 4000-4500 rpm (depending on market and specific tune)

Performance

Redline:

Approximately 6500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Multi-point

Fuel Type:

Unleaded Gasoline (Petrol)

Recommended Octane:

91 (RON+MON)/2, or higher

Fluid Capacities

Engine Oil Capacity:

Approx. 3.7 Liters (3.9 US Quarts) with filter change

Fluid Specifications

Engine Oil Grade:

SAE 0W-20 or 5W-30 API SN, ILSAC GF-5 or equivalent

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

4-Speed Automatic Transmission (with or without Sport Mode)

Features

Automatic Transmission:

Selectable Sport Mode on some variants for more responsive acceleration.

Fluid Capacities

Manual Transmission Oil Capacity:

Approx. 1.6 Liters (1.7 US Quarts)

Automatic Transmission Fluid Capacity:

Approx. 3.6 Liters (3.8 US Quarts) for drain and fill

Fluid Specifications

Manual Transmission Oil Grade:

API GL-4 SAE 75W-80 or 75W-90

Automatic Transmission Fluid Type:

Mazda ATF JWS3317 or equivalent Dexron III/VI

📐 Dimensions

Exterior

Length:

Approx. 3,900 - 3,970 mm (153.5 - 156.3 in)

Width:

Approx. 1,670 - 1,690 mm (65.7 - 66.5 in)

Height:

Approx. 1,525 - 1,535 mm (60.0 - 60.4 in)

Wheelbase:

Approx. 2,490 mm (98.0 in)

Interior

Passenger Volume:

Approx. 2,600 - 2,700 Liters (91.8 - 95.3 cu ft) - Varies by market and configuration.

Cargo

Cargo Volume:

Approx. 250 Liters (8.8 cu ft) with rear seats up, expandable with seats folded.

Weights

Curb Weight:

Approx. 950 - 1,050 kg (2,094 - 2,315 lbs) - Varies by transmission and trim.

🛡️ Safety Features

Ratings

Jncsa Crash Safety Rating:

Likely 4 or 5 stars (Japanese NCAP - New Car Assessment Program) for front impact.

Euro Ncap Crash Safety Rating:

Likely 4 or 5 stars (for Euro-spec Mazda2) depending on equipment level.

Active Features

Standard Anti-lock Braking System

Electronic Brake-force Distribution (EBD)

Brake Assist:

Emergency Brake Assist (BA) on some models

Traction Control:

Traction Control System (TCS) available on higher trims or optional

Stability Control:

Dynamic Stability Control (DSC) available on higher trims or optional

Passive Features

Airbags:

Front driver and passenger airbags standard, side and curtain airbags optional on certain trims.

Seatbelts:

Pretensioner and load-limiter equipped seatbelts, ISOFIX child seat anchors.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM radio with CD player and auxiliary input. Higher trims may feature more speakers or MP3 compatibility.

Navigation:

Optional factory navigation system available on certain higher-spec models.

Driver Assistance

Cruise Control:

Available on some models, particularly those with automatic transmission.

Connectivity

Bluetooth:

Optional Bluetooth hands-free connectivity available on select trims.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 10,000 km (6,200 miles) or 12 months, whichever comes first. Consult manual for specific driving conditions.

Air Filter Replacement:

Every 20,000 km (12,500 miles) or 24 months.

Spark Plug Replacement:

Every 80,000 - 100,000 km (50,000 - 60,000 miles) for iridium type plugs, check manual for specific type and interval.

Brake Fluid Replacement:

Every 30,000 km (18,600 miles) or 24 months.

Coolant Replacement:

Initial at 160,000 km (100,000 miles), then every 80,000 km (50,000 miles) or 4 years.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4

Coolant Type:

Mazda Super Long Life Coolant (Blue) or equivalent ethylene glycol-based coolant with organic acid technology.

Known Issues

Ignition Coils:

Occasional reports of failing ignition coils leading to misfires, particularly on higher mileage vehicles.

Suspension Bushings:

Wear on suspension bushings can lead to knocking noises and degraded handling over time.

Evaporative Emissions Control System:

Issues with the EVAP system, such as a faulty purge valve or vent solenoid, can trigger check engine lights.

Cabin Air Filter Replacement:

Regular replacement is recommended to maintain cabin air quality, often overlooked.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's commitment to driving pleasure, reliability, and distinctive styling.

Model Evolution

Demio Legacy:

The Demio is a long-standing model for Mazda in its domestic market, known for its practicality and affordability.

Third Generation Debut:

The DE series Demio was introduced in 2007 and updated for the 2012 model year, featuring minor styling tweaks and equipment revisions.

Production

Manufacturing Location:

Primary production in Japan, with potential assembly in other regions for specific markets.

🏆 Awards & Recognition

Recognitions

Car Of The Year Japan:

The third-generation Demio/Mazda2 was a finalist for the 2008 Car of the Year Japan award.

European Car Of The Year:

The Mazda2 (Demio in Japan) was a finalist for the European Car of the Year award in 2008.