Positioning:
A robust, utility-focused touring ATV designed for comfortable extended rides and general work
Competitors:
Can-Am Outlander, Arctic Cat Prowler, Honda Foreman, Yamaha Grizzly (in their respective classes)
Touring Capability:
Designed for comfort with upgraded seating and suspension for longer journeys
Engine Power:
500cc High Output (H.O.) engine providing ample power for hauling and trail riding
Utility:
Suitable for work around the farm, hunting, or general recreational use
Engine:
Detailed engine overhaul, tuning, diagnostics, cooling system, lubrication system
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel filter replacement
Body:
Body panels, plastics, seat, storage compartments, lighting, instrumentation
Suspension:
Front and rear suspension components, shocks, springs, control arms, bushings, wheel alignment
Drivetrain:
All-Wheel Drive (AWD) system, differentials (front and rear), driveshafts, CV joints, final drive
Brakes:
Brake system operation, hydraulic lines, master cylinder, calipers, brake pad replacement, bleeding procedures
Electrical:
Starting and charging system, battery, stator, ignition system, ECU, wiring diagrams, lighting, accessories
Cooling System:
Radiator, fan, coolant, thermostat, hoses, water pump
Steering:
Handlebar controls, steering shaft, tie rods, steering knuckle assembly
Chassis Frame:
Frame inspection and repair, component mounting
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, spark plug replacement
Troubleshooting:
Diagnostic charts, common problems and solutions, symptom-based troubleshooting
Repair:
Step-by-step disassembly and reassembly procedures for all major components
Diagnostics:
Engine error codes, system checks, electrical testing procedures
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values
Adjustment:
Carburetor (if applicable, though this is EFI), throttle cable, brake levers
Depth:
Comprehensive, covering basic maintenance to complete engine rebuilds and electrical system diagnostics
Engine Type:
4-Stroke, SOHC, 3-Valve
Displacement:
499cc (498cc)
Bore X Stroke:
93 mm x 73.3 mm
Cooling System:
Liquid-Cooled
Ignition:
Electronic Ignition
Horsepower Estimate:
Approx. 35-40 HP (figures vary based on source and tuning)
Torque Estimate:
Approx. 30-35 lb-ft (figures vary)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline, Minimum 87 Octane
Recommended Oil:
SAE 5W-50 Synthetic (Refer to manual for exact Polaris specification, often PS-4)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Modes:
2WD/4WD with Polaris AWD (Active Descent Control)
Gear Selection:
High, Low, Neutral, Reverse, Park
Cvt Fluid:
Polaris AGL Synthetic Gearcase Lubricant or equivalent (Refer to manual for specific part number)
Rollover Resistance:
N/A (ATVs are inherently unstable, emphasis on safe operation)
Braking System:
Hydraulic Disc Brakes (Front and Rear)
All Wheel Drive:
Polaris AWD (Automatically engages all four wheels when needed)
Lighting:
Dual Halogen Headlights, Single Tail/Brake Light
Seat Belt:
N/A (Riders must wear appropriate safety gear)
Instrumentation:
Digital and Analog Gauge Cluster (Speedometer, Odometer, Trip Meter, Tachometer, Fuel Gauge, Gear Indicator, AWD Indicator, Clock)
Adc:
Active Descent Control (ADC) assists with downhill braking
Charging Port:
12V Outlet for accessory charging
Oil Change:
Every 100 hours or 12 months (Refer to manual for precise interval based on usage)
Air Filter Cleaning:
Inspect every 50 hours, clean/replace as needed
Spark Plug Replacement:
Refer to manual, typically around 300-500 hours or as indicated by performance
Gearcase Oil Change:
Every 100 hours or 12 months
Engine Oil Capacity:
Approx. 2.0 quarts (1.9 L) with filter change (Refer to manual)
Coolant Type:
50/50 mixture of ethylene glycol antifreeze and distilled water
Common Wear Items:
CV joint boots, tie rod ends, wheel bearings, drive belts (CVT)
Potential Electrical Issues:
Stator failures, battery charging issues (common in many ATVs, manual provides diagnostics)
Polariss History:
Polaris Industries Inc. is a long-standing American manufacturer of recreational and utility vehicles, known for its snowmobiles and ATVs.
Sportsman Line:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, continuously evolving with improved technology and rider comfort.
Manufacturing Location:
Typically manufactured in Roseau, Minnesota, USA, and other Polaris facilities.
