Category:
High-performance All-Terrain (ATV) / Utility Quad
Competitors:
Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Arctic Cat MudPro.
Vehicle Focus:
Durability, powerful engine, independent suspension, selectable 2WD/4WD, electronic power steering (EPS on some models).
Systems Covered:
Engine, Fuel System, Ignition System, Starting System, Charging System, Emission Control Devices, Exhaust System, Driveline/Axle, Transfer Case, Differential, Drive Shafts, Drive Train, Suspension (Front & Rear), Wheels & Tires, Brakes (Front, Rear, Parking), Transmission/Transaxle, Steering, Body & Accessories, Wiring Systems, Lighting Systems, Combination Meter, Exterior Parts, Body Structure.
Estimated Pages:
High (Exact number not specified, but extensive based on content list)
Type:
Digital Service and Repair Manual
Extraction Requirements:
Requires WinZip or similar utility for extraction from compressed archive.
Reader Requirement:
Adobe PDF Reader or compatible software.
Engine Mechanical:
Detailed coverage including disassembly, inspection, repair, and reassembly of engine components.
Fuel System:
Information on fuel injection system, fuel pump, injectors, and fuel lines.
Electrical System:
Covers starting system, charging system (alternator, battery), ignition system (spark plugs, ignition coil), lighting, and wiring diagrams.
Drivetrain:
Comprehensive coverage of front and rear driveline, axles, CV joints, differential, transfer case, and drive shafts.
Suspension Steering:
Detailed information on front and rear suspension geometry, components, diagnosis, and steering system.
Braking System:
Includes front and rear brake calipers, rotors, master cylinders, brake lines, and parking brake system.
Maintenance:
Regular maintenance tasks, lubrication schedules, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures and symptom-based troubleshooting for various systems.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Depth:
Advanced diagnostics, complete engine rebuild, transmission overhaul, suspension alignment, electrical system troubleshooting, and bodywork repair.
Readability:
High resolution PDF with zoom-in/out capabilities for detailed viewing.
Printable:
Printable pages for offline use and workshop reference.
Binding:
N/A (Digital PDF)
Paper Quality:
N/A (Digital PDF)
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
Device Support:
Viewable on smartphones, tablets, and other portable devices with PDF reader capability.
Type:
Liquid-cooled, 4-stroke, DOHC, V-twin
Bore X Stroke:
80.0 mm x 73.0 mm
Horsepower:
Approximately 45-50 HP (Varies slightly by region/tuning)
Torque:
Approximately 40-45 lb-ft (Varies slightly by region/tuning)
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Rollover Protection:
N/A (ATV design, rider responsibility)
Brakes:
Hydraulic disc brakes front and rear, sealed drum brake for parking.
Suspension:
Independent front and rear suspension for stability and ride comfort.
Handlebar Design:
Ergonomic handlebar with grips and controls for rider leverage.
Display:
Multi-function LCD display with speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD indicator, and transmission gear indicator.
Eps:
Electronic Power Steering (EPS) available on specific trim levels for reduced steering effort and fatigue.
Charging Port:
12V accessory outlet for charging electronic devices.
Oil Change:
Every 1,000 km or 6 months, whichever comes first (Refer to manual for specific details).
Air Filter Cleaning:
Regular inspection, cleaning every 1,000 km or as needed in dusty conditions.
Spark Plug Replacement:
Refer to manual; typically every 6,000-10,000 km or as needed.
Engine Oil:
SAE 10W-40 API SG or higher (Refer to manual for specific Suzuki recommendations).
Engine Oil Capacity:
Approx. 2.5 Liters (with filter change) (Verify in manual).
Coolant:
Suzuki Long Life Coolant or equivalent (50/50 mix with distilled water).
Gear Oil Front Differential:
Suzuki Gear Oil GL-5 SAE 80W-90 (Verify in manual).
Gear Oil Rear Differential:
Suzuki Gear Oil GL-5 SAE 80W-90 (Verify in manual).
Brake Fluid:
DOT 3 or DOT 4 (Refer to manual for specific recommendation).
Common Wear Items:
CV boots, wheel bearings, brake pads, tires, and drive belts are common wear items that require regular inspection.
Electrical Connections:
Corrosion on electrical connectors in wet or muddy environments can be a concern; regular cleaning and dielectric grease application is recommended.
Suspension Components:
Over time, suspension bushings and ball joints may wear, leading to play and reduced handling; regular greasing and inspection is crucial.
