The ATV, specifically the 2012 models covered by this manual, represents a pinnacle of utility all-terrain vehicle engineering. Renowned for its robust performance, reliable four-wheel drive systems, and comfortable ride, the ATV is designed for demanding off-road use, from challenging trails to heavy-duty work. This ATV line, encompassing both 550cc and 700cc variants, is celebrated for its durable construction, powerful liquid-cooled engines, and advanced features like the automatic transmission and the drive system, which allows for seamless switching between 2WD and 4WD and includes a differential lock for superior traction. Its independent front suspension and powerful hydraulic disc brakes contribute to its exceptional handling and control across varied terrains, making it a top contender in its class.
This comprehensive Factory Service Manual (FSM) is your definitive guide to understanding, maintaining, and repairing your ATV. It covers all essential systems and components, including the engine, fuel system, cooling system, drivetrain, clutch, brakes, steering, suspension, and electrical systems. Detailed procedures for routine maintenance, component removal and installation, disassembly, assembly, and troubleshooting are provided, often accompanied by illustrations, diagrams, and exploded views. Adhering to the guidelines and specifications within this manual will ensure your ATV remains in optimal condition, maximizing its performance, reliability, and longevity, whether you are performing basic checks or complex repairs.
Product Type:
Repair Manual / Factory Service Manual
Covered Model Codes:
• YFM5FGB
• YFM5FGHB
• YFM5FGPB
• YFM5FGPHB
• YFM7FGPB
• YFM7FGPHB
• YFM7FGPSEB
Market Position:
The Yamaha Grizzly series, particularly the 550 and 700 models, is a highly regarded line of utility ATVs known for their robust performance, reliable four-wheel drive systems, and comfort for extended riding. This manual targets owners and independent repair shops seeking to maintain and repair these capable off-road vehicles.
Competitive Analysis:
Competes with other major ATV manufacturers like Polaris (Sportsman series), Honda (FourTrax series), and Can-Am (Outlander series). The Grizzly line is often praised for its independent front suspension (IFS) and powerful engine options.
Key Features:
• Covers both 550cc and 700cc models.
• Instant digital download.
• Comprehensive coverage of all vehicle systems.
• Detailed step-by-step repair procedures.
• Includes illustrations, diagrams, and exploded views.
• Troubleshooting guides for common issues.
• No special software required for viewing (PDF compatible).
Coverage Areas:
• General Information
• Maintenance
• Fuel System
• Cooling System
• Engine
• Transmission
• Clutching
• Final Drive
• Body and Frame
• Steering and Suspension
• Brakes
• Electrical
• Wiring Diagrams
Page Count:
Not specified in product information, typical for comprehensive service manuals to exceed 500 pages.
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language:
English (assumed based on product description)
Format:
Digital Downloadable (PDF)
Systems Covered:
• Engine Mechanical & Lubrication
• Fuel Injection System (EFI)
• Ignition System
• Cooling System (Radiator, Fan, Thermostat)
• Exhaust System
• Drivetrain (CVT Transmission, Drive Shafts, Differentials)
• Braking System (Hydraulic Disc Brakes)
• Steering System
• Suspension System (Front and Rear)
• Electrical System (Lighting, Starting, Charging)
• Chassis and Frame
• Body Panels and Trim
• Wheels and Tires
Procedures Included:
• Routine Maintenance (Oil Changes, Filter Replacements, Lubrication)
• Component Removal and Installation
• Disassembly and Assembly of Major Components (Engine, Transmission, Suspension)
• Troubleshooting Diagnostic Procedures
• Repair of Specific Systems
• Torque Specifications
• Electrical System Diagnostics and Wiring Diagram Interpretation
• Exploded Views and Part Breakdowns
• Service Information and Technical Tips
Technical Depth:
Comprehensive, covering all aspects of maintenance, service, and repair from basic checks to complete rebuilds. Includes detailed step-by-step instructions and diagnostic information.
File Format:
PDF (Portable Document Format)
Print Quality:
Designed to be identical in content and clarity to a professionally printed manual. Assumed high resolution for diagrams and images.
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
Engine Type 550:
4-stroke, SOHC, 4-valve, Liquid-cooled, 530cc, Single-cylinder
Engine Type 700:
4-stroke, DOHC, 4-valve, Liquid-cooled, 686cc, Single-cylinder (with Yamaha Fuel Injection - YFI)
Bore X Stroke 550:
95.0 mm x 73.2 mm
Bore X Stroke 700:
100.0 mm x 85.0 mm
Fuel System 550:
Mikuni BSR42 carburetor
Fuel System 700:
Electronic Fuel Injection (EFI), 44mm throttle body
Cooling System:
Pressurized, liquid-cooled with electric fan
Lubrication System:
Wet sump with oil cooler (on some models)
Transmission Type:
Yamaha Constant Velocity (YCC-T) automatic transmission with Engine Braking System (EBS)
Gear Selection:
H, L, N, R, P (Forward, Neutral, Reverse, Park)
Drive System:
Ultramatic® V-belt automatic transmission with selectable 2WD/4WD and differential lock (On-Command™ system)
Transmission Fluid Type:
Yamaha's recommended ATV gear oil or equivalent SAE 10W-30 API SG or higher.
Overall Length Approx:
2,140 mm (84.3 in) for 700, slightly less for 550
Overall Width Approx:
1,170 mm (46.1 in) for 700, slightly less for 550
Overall Height Approx:
1,270 mm (50.0 in) for 700, slightly less for 550
Dry Weight Approx 550:
274 kg (604 lbs)
Dry Weight Approx 700:
279 kg (615 lbs)
Towing Capacity:
600 kg (1,322 lbs)
Cargo Capacity Front Rack:
45 kg (99 lbs)
Cargo Capacity Rear Rack:
85 kg (187 lbs)
Safety Ratings:
ATVs are not subject to standard automotive crash ratings. Safety relies on proper operation, rider skill, and maintenance as outlined in the manual.
Active Safety Features:
• Engine Braking System (EBS) for controlled descents
• On-Command™ 2WD/4WD system for optimal traction
• Differential lock for extreme terrain
Passive Safety Features:
• Heavy-duty frame construction
• Hydraulic disc brakes on all wheels
• Full-coverage floorboards
• Comfortable seating and ergonomic controls
Infotainment Features:
Basic digital instrument cluster displaying speed, odometer, trip meter, fuel level, gear indicator, 4WD mode, and warning lights. No advanced infotainment system.
Driver Assistance Features:
Electronic Fuel Injection (EFI) on 700 model for optimized fuel delivery and performance. On-Command™ 4WD system for seamless switching between 2WD and 4WD. Engine Braking System (EBS).
Connectivity Features:
None.
Initial Service Interval:
First service typically recommended at 1000 km or 6 months, whichever comes first. This includes checking and adjusting various components.
Engine Oil Change Interval:
Every 1000 km or 6 months (whichever comes first) using Yamalube 4 (10W-40) or equivalent.
Air Filter Cleaning Interval:
Every 1000 km or more frequently in dusty conditions.
Spark Plug Replacement Interval:
Every 4000 km.
Engine Oil Type Capacity:
Yamalube 4 (10W-40) or equivalent, 2.3 L (2.4 US qt) without filter change, 2.5 L (2.6 US qt) with filter change.
Coolant Type:
Yamaha All-Weather Engine Coolant or equivalent 50/50 mix of ethylene glycol based coolant and de-ionized water.
Common Issues:
• CVT belt wear (especially under heavy use)
• Radiator fan motor failure
• Water pump seal leaks
• Starter motor issues
• Wheel bearing wear
• EFI sensor malfunctions (on 700 model)
Engine Oil Drain Plug Torque:
25 Nm (18.4 lb-ft)
Wheel Nut Torque:
40 Nm (30 lb-ft)
Brand Heritage:
Yamaha Motor Company, established in 1955, has a long-standing reputation for producing high-quality motorcycles, ATVs, marine products, and musical instruments. Their expertise in engine design and robust engineering is evident in the Grizzly line.
Model Evolution:
The Grizzly line has evolved significantly since its introduction, with the 660 being a predecessor to the 700. Key advancements include the switch from a carburetor to fuel injection on the 700, the introduction of electric power steering (EPS) on some models, and refinements in the Ultramatic® CVT system and On-Command™ 4WD.
Production Region:
Primarily manufactured in Japan and the United States.
Industry Recognitions:
The Yamaha Grizzly line consistently receives positive reviews from ATV enthusiasts and publications for its durability, performance, and off-road capability. Specific awards for the 2012 model may vary but the series is generally highly rated.
