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2012 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual

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The 2012 Yamaha Raptor 700 and Raptor 700 SE represent the pinnacle of sport ATV performance, engineered for enthusiasts seeking power, agility, and reliability. Building on Yamaha's rich heritage in...
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类型: Atv
厂商:
斯库: 62865
2012 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual2012 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual2012 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual2012 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual
The 2012 Yamaha Raptor 700 and Raptor 700 SE represent the pinnacle of sport ATV performance, engineered for enthusiasts seeking power, agility, and reliability. Building on Yamaha's rich heritage in powersports, this model features a potent 686cc liquid-cooled, fuel-injected engine, a lightweight aluminum frame, and long-travel suspension for exceptional handling across diverse terrains. Renowned for its competitive edge, the Raptor 700 is a premium choice for recreational riding, offering aggressive styling and robust construction designed for demanding off-road adventures. This comprehensive service manual provides detailed guidance for the complete overhaul, service, repair, and maintenance of your 2012 Yamaha Raptor 700/SE. It covers all essential systems, including the engine, fuel, ignition, transmission, drivetrain, suspension, braking, and electrical systems. With step-by-step procedures for preventive maintenance, troubleshooting, and component overhauls, this manual is an indispensable resource for owners and technicians aiming to ensure optimal performance, longevity, and safe operation of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700 / SE
Year:
2012
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Chassis Code:
Typically designated by VIN, but no specific chassis code is universally published for manual referencing.
Engine Code:
Commonly referred to as the 686cc liquid-cooled, SOHC, four-valve, four-stroke engine.
👋 Introduction
Market Position
Market Position:
The Yamaha Raptor 700 is a high-performance sport ATV renowned for its power, handling, and versatility, positioned as a premium option for recreational riding and off-road enthusiasts.
Competitive Analysis
Competitive Analysis:
Competes with other high-performance sport ATVs such as the Can-Am Outlander, Polaris Scrambler, and Suzuki LT-R450. Its liquid-cooled, fuel-injected engine and advanced chassis provide a strong competitive edge.
Key Features
Key Features:
Powerful 686cc engine, advanced fuel injection, lightweight aluminum frame, long-travel suspension, electric start, and aggressive styling. The SE model typically includes premium features like special color schemes and upgraded components.
Manual Value Proposition
Value Proposition:
This manual provides essential, detailed information for owners and technicians to maintain, troubleshoot, and repair their 2012 Yamaha Raptor 700/SE, ensuring optimal performance and longevity of the vehicle.
📋 Manual Details
Coverage Areas
Coverage:
Complete overhaul, service, repair, and maintenance for the 2012 Yamaha Raptor 700 and Raptor 700 SE models.
Page Count
Page Count:
Estimated 400-600 pages (typical for comprehensive service manuals of this era).
Manual Type
Manual Type:
Service Manual / Repair Manual / Maintenance Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed procedures for engine disassembly, assembly, inspection, tuning, and component replacement. Covers cylinder head, valves, piston, crankshaft, connecting rod, lubrication system, cooling system.
Fuel System:
Comprehensive coverage of fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, fuel tank, and pressure regulation.
Ignition System:
Information on ignition timing, spark plug specifications, ignition coil, CDI unit, and troubleshooting related to ignition performance.
Transmission System:
Detailed procedures for clutch operation, gear shifting mechanism, transmission disassembly and assembly, and inspection of transmission components.
Drivetrain System:
Coverage of the final drive, drive shafts, U-joints, and axle assembly, including inspection and lubrication.
Suspension System:
Front and rear suspension servicing, including shock absorber adjustments, fork seal replacement, control arm inspection, and wheel bearing maintenance.
Braking System:
Detailed procedures for front and rear brake caliper overhaul, brake pad replacement, brake line inspection, master cylinder service, and brake fluid bleeding.
Electrical System:
Wiring diagrams, troubleshooting guides for electrical components, battery, charging system (stator, regulator/rectifier), lighting, starter motor, and switches.
Cooling System:
Radiator inspection, fan operation, thermostat service, coolant specifications, and coolant flushing procedures.
Frame And Body:
Procedures for body panel removal and installation, frame inspection, seat, handlebars, and footpeg maintenance.
Lubrication System:
Oil change procedures, oil filter part numbers, oil capacity, and recommended oil specifications.
Procedures Included
Preventive Maintenance:
Detailed service intervals for oil changes, filter replacements, valve adjustments, chain lubrication, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting charts.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, cleaning, inspection, measurement, and reassembly.
Suspension Overhaul:
Detailed guides for rebuilding front forks and rear shock absorbers, including seal replacement and fluid changes.
Electrical Diagnostics:
How to test electrical components, interpret wiring diagrams, and diagnose faults in the charging, starting, and ignition systems.
Carburetor Or Efi Tuning:
Adjustment procedures for fuel injection system parameters and idle speed.
Wheel Bearing Replacement:
Instructions for removing and installing front and rear wheel bearings.
Brake System Service:
Complete procedures for bleeding brakes, replacing brake pads and rotors, and servicing calipers.
Technical Depth
Depth:
Comprehensive. Covers basic maintenance to full engine and component overhauls, including detailed technical specifications and torque values.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High quality. Created digitally, allowing for crisp text and clear, zoomable diagrams and images, not a scanned image.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Searchability
Searchability:
Text-searchable PDF, allowing users to quickly find specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, SOHC, four-valve, four-stroke
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approximately 45-50 HP (specific figures vary slightly by model year and tuning).
Torque Estimated:
Approximately 44 lb-ft @ 5500 RPM.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) 10W-40 or 20W-50 API SG or higher.
Oil Capacity:
Approximately 2.40 US qt (2.27 L) with filter change.
Cooling System
Coolant Type:
Yamaha-specific liquid coolant or a high-quality ethylene glycol-based coolant with a 50/50 mix of coolant and distilled water.
Coolant Capacity:
Approximately 1.78 US qt (1.69 L).
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed with reverse
Optional
Optional Gear Reduction:
Not applicable as a factory option for this model, but aftermarket gear reduction kits exist.
Features
Clutch Type:
Wet, multi-plate
Drive Type:
O-ring sealed chain, final drive
Transmission Fluid
Fluid Type:
Yamalube 4 (or equivalent) 10W-40 API SG or higher.
Fluid Capacity:
Approximately 0.70 US qt (0.66 L) for the transmission.
📐 Dimensions
Exterior
Length:
70.1 inches (1780 mm)
Width:
43.2 inches (1095 mm)
Height:
43.7 inches (1109 mm)
Wheelbase:
50.0 inches (1270 mm)
Ground Clearance:
4.4 inches (112 mm) at center of chassis.
Weights
Curb Weight:
Approximately 423 lbs (192 kg) (SE model may vary slightly).
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Wheel Bolt Pattern:
4x110mm (Front and Rear)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not typically crash-tested by agencies like NHTSA. Safety is primarily determined by design and user responsibility. This manual provides guidance for maintaining safety features.
Active Features
Active Safety:
Powerful hydraulic disc brakes, responsive steering, stable chassis design, and wide track width contribute to active safety.
Passive Features
Passive Safety:
Ergonomic seating position, anti-vibration handlebars, and reinforced footwells for rider security.
Warnings And Precautions
Warnings And Precautions:
The manual emphasizes the importance of wearing appropriate safety gear, adhering to speed limits, and operating the ATV responsibly in suitable terrain.
💡 Technology Features
Infotainment
Infotainment Features:
As a performance ATV, the Raptor 700 focuses on rider control and mechanical function rather than infotainment. It features an LCD digital meter with speedometer, odometer, trip meter, clock, and neutral indicator.
Driver Assistance
Driver Assistance Features:
No electronic driver-assistance systems in the automotive sense. Focus is on mechanical feedback and rider input.
Connectivity
Connectivity Features:
No onboard connectivity features such as Bluetooth or Wi-Fi. Designed for off-road performance.
Engine Management
Engine Management System:
Utilizes a Yamaha Engine Control Unit (ECU) for managing fuel injection and ignition timing based on sensor inputs.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically recommended around 10 hours or one month, including oil change and chain check.
Regular Oil Change:
Every 30 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Every 10 hours, or more frequently in dusty conditions.
Valve Adjustment:
Every 150 hours or 12 months.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) 10W-40 API SG or higher.
Brake Fluid Spec:
SAE J1703 or DOT 3.
Coolant Spec:
50/50 mix of Yamaha-specific coolant or high-quality ethylene glycol-based coolant and distilled water.
Known Issues
Common Issues:
Some common issues may include clutch wear over time, potential for starter motor issues if not properly maintained, and intake boot degradation. The manual addresses these and provides solutions.
Common Issues
Maintenance Tips:
Regularly inspect and adjust chain tension, keep air filter clean, and ensure proper engine cooling for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for producing high-quality, innovative powersports vehicles, including a legacy of performance-oriented ATVs.
Model Evolution
Model Evolution:
The Raptor 700 platform, introduced in 2006, replaced the popular Raptor 660. It represented a significant upgrade with a larger engine, fuel injection, and a lighter, more advanced chassis. The 2012 model is an evolution within this generation, featuring refinements and the SE trim for enhanced styling and features.
Production
Production Years:
The Raptor 700 model line has been in continuous production since 2006.
Manufacturing Location:
Primarily manufactured by Yamaha Motor Corporation, with assembly locations in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
The Yamaha Raptor 700 line has consistently been praised by off-road enthusiasts and media for its performance, handling, and reliability, often appearing on 'best of' lists for sport ATVs.
Ratings
User Ratings:
Highly rated by owners for its power and agility in various off-road conditions.
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