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2012 Yamaha ZUMA 125 Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Zuma 125 Year: 2012 Vehicle Type: Motorcycle Manual Title: 2012 Yamaha Zuma 125 Motorcycle Service Repair Manual Product Description: This Manual Covers 2012...
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类型: Motorcycle
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2012 Yamaha ZUMA 125 Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Zuma 125
Year:
2012
Vehicle Type:
Motorcycle
Manual Title:
2012 Yamaha Zuma 125 Motorcycle Service Repair Manual
Product Description:
This Manual Covers 2012 Yamaha ZUMA 125 Motorcycle Service Manual. This manual is just like what the Yamaha dealership uses to do any repairs or maintenance!
👋 Introduction
Market Position
Segment:
Urban Scooter / Maxi-Scooter
Target Audience:
Commuters, urban riders, recreational riders seeking a practical and stylish scooter.
Competitive Analysis
Competitors:
Honda PCX125, Kymco Agility 125, SYM Fiddle II 125.
Key Features
Vehicle Selling Points:
Fuel efficiency, comfortable riding position, under-seat storage, rugged styling, reliable Yamaha engineering.
Manual Value Proposition
Dealer Equivalence:
Provides the same technical information used by authorized Yamaha dealerships for repairs and maintenance.
Diy Empowerment:
Enables owners to perform a wide range of maintenance and repair tasks, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair procedures for the 2012 Yamaha Zuma 125.
Included Models:
2012 Yamaha Zuma 125 (Model Code BW125A)
Page Count
Estimated Pages:
300+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on common practice for such manuals)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, disassembly, assembly, and troubleshooting of the 125cc 4-stroke engine.
Fuel System:
Fuel injection system, throttle body, fuel pump, fuel filter, and related sensors.
Ignition System:
Ignition coil, spark plug, ECU control, and timing adjustments.
Transmission:
Automatic CVT (Continuously Variable Transmission) service, clutch, drive belt, and final drive.
Brakes:
Front and rear disc brake systems, hydraulic lines, master cylinders, calipers, and fluid replacement.
Suspension:
Front telescopic fork service, rear shock absorber inspection and replacement.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting, and switches.
Cooling System:
Air-cooled engine thermal management.
Exhaust System:
Muffler, exhaust pipe, and catalytic converter inspection.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, and footrests.
Wheels And Tires:
Tire pressure checks, replacement, wheel balancing, and bearing maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug checks, brake fluid flushes, and chain/belt adjustments (if applicable).
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues with fault codes and symptom analysis.
Disassembly And Assembly:
Detailed instructions for component removal and reinstallation, torque specifications included.
Component Overhaul:
In-depth guides for rebuilding major components like the engine and transmission.
Wiring Diagrams:
Complete electrical schematics for accurate diagnosis and repair.
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs) and procedures for an EFI system.
Rebuild Specifications:
Provides critical engine component tolerances and rebuild specifications.
📊 Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Text-searchable, allowing for quick navigation to specific topics.
Printability:
Printable pages for hands-on workshop use.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve
Displacement:
125cc
Bore X Stroke:
52.4 mm x 57.9 mm
Compression Ratio:
10.0:1
Performance
Horsepower Approximate:
10.2 HP @ 7500 RPM (for reference, actual may vary slightly)
Torque Approximate:
9.7 Nm @ 6500 RPM (for reference, actual may vary slightly)
Fuel System
Fuel Delivery:
Fuel Injection (YMJET-FI)
Fuel Tank Capacity:
6.0 Liters (1.59 Gallons)
Recommended Fuel:
Unleaded gasoline, 87 octane or higher
Engine Oil
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 or 20W-40 API SG or higher)
Oil Capacity W Filter:
0.90 Liters (0.95 US qt)
Oil Capacity Wo Filter:
0.80 Liters (0.85 US qt)
Spark Plug
Spark Plug Type:
NGK CR7E or DENSO U20FSR-U
Spark Plug Gap:
0.6 - 0.7 mm (0.024 - 0.028 in)
🔧 Transmission
Standard
Type:
Automatic CVT
Drive Type:
V-belt drive
Features
Clutch:
Dry, centrifugal, automatic
Final Drive:
Gear reduction
Fluid
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Transmission Oil Capacity:
0.10 Liters (0.11 US qt)
📐 Dimensions
Exterior
Length:
1900 mm (74.8 in)
Width:
745 mm (29.3 in)
Height:
1065 mm (41.9 in)
Wheelbase:
1340 mm (52.8 in)
Ground Clearance:
125 mm (4.9 in)
Seat Height:
785 mm (30.9 in)
Weights
Wet Weight:
127 kg (280 lbs)
Gross Vehicle Weight Rating Gvwr:
Approximately 300 kg (661 lbs) - includes rider, passenger, and cargo.
Cargo
Underseat Storage:
Sufficient space for a full-face helmet and other small items.
🛡️ Safety Features
Ratings
Crash Safety Standards:
Complies with relevant federal motor vehicle safety standards (FMVSS) for motorcycles.
Active Features
Braking System:
Front and rear hydraulic disc brakes for reliable stopping power.
Lighting:
Halogen headlamp, taillight, and turn signals for visibility.
Passive Features
Frame Construction:
Steel tube frame for rigidity and stability.
Tyres:
Tubeless tires provide better puncture resistance.
💡 Technology Features
Infotainment
Display Panel:
Analog tachometer with a digital LCD multi-function display showing speed, odometer, trip meter, fuel gauge, and clock.
Driver Assistance
N A:
No advanced electronic driver assistance systems; focus is on mechanical reliability and simple operation.
Connectivity
N A:
No integrated smartphone connectivity or Bluetooth features.
🔧 Maintenance
Service Intervals
First Service:
1000 km (600 miles) or 6 months (whichever comes first) - includes oil change, filter check, spark plug inspection, drive belt check, etc.
Subsequent Service:
Every 5000 km (3000 miles) or 12 months - includes more in-depth checks and replacements like air filter, transmission oil, brake fluid.
Engine Oil Change:
Every 5000 km (3000 miles) or 12 months.
Air Filter Cleaning:
Every 5000 km (3000 miles).
Drive Belt Inspection:
Every 10000 km (6000 miles).
Fluid Specifications
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
Drive belt, brake pads, tires, and spark plugs are typical wear components requiring periodic inspection and replacement.
Potential Issues:
Occasional reports of slightly rough idling or hesitation in very cold weather (often addressable with ECU re-flash or proper maintenance).
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, founded in 1955, is renowned for its innovation, quality, and performance across motorcycles, marine products, and musical instruments.
Model Evolution
Zuma Lineage:
The Zuma 125, introduced as a 2009 model in the US, followed the successful Zuma 50. It was designed to offer more power and capability for longer commutes and light touring while retaining the Zuma's distinctive rugged styling.
Production
Manufacturing Location:
Assembled in Indonesia (for the global market, including North America).
🏆 Awards & Recognition
Recognitions
Motorcycle Journalist Reviews:
Generally praised by motorcycle reviewers for its practicality, fuel economy, and enjoyable urban performance. Often cited as a fun and reliable commuter.
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