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Yamaha FZ09E FZ09EC 2013-2015 Workshop Repair Service Manual
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Basic Information Identification Make: Yamaha Model: FZ09 Model Codes: FZ09E, FZ09EC Year: 2013-2015 Country Of Origin: Japan Introduction Market Position Market Segment: Hyper naked sportbike. Target Audience: Riders seeking a...
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | FZ09 |
| Model Codes: | FZ09E, FZ09EC |
| Year: | 2013-2015 |
| Country Of Origin: | Japan |
| Introduction | |
| Market Position | |
| Market Segment: | Hyper naked sportbike. |
| Target Audience: | Riders seeking a powerful, agile, and technologically advanced street motorcycle. |
| Competitive Analysis | |
| Key Competitors: | Triumph Street Triple, Kawasaki Z800/Z900, KTM 790 Duke, Ducati Monster. |
| Key Features Of Vehicle | |
| Engine Platform: | Yamaha's renowned CP3 (Crossplane 3-cylinder) engine architecture. |
| Design Philosophy: | Lightweight, agile, with a focus on rider engagement and accessible performance. |
| Traction Control: | Introduction of multi-level traction control system (TCS) as a significant electronic rider aid. |
| Ride Modes: | D-Mode (Drive Mode) selectable engine maps for varying performance characteristics. |
| Manual Details | |
| Coverage Areas | |
| Coverage: | All models and variations of Yamaha FZ09E/FZ09EC for the specified years. |
| Page Count | |
| Page Count: | Estimated 500-700 pages (typical for a comprehensive workshop manual). |
| Manual Type | |
| Manual Type: | Workshop Repair Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve timing, lubrication system, cooling system, oil pump, engine specifications. |
| Fuel System: | Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, fuel tank, evaporative emission control (EVAP). |
| Ignition System: | Ignition coils, spark plugs, ECU control, timing. |
| Electrical System: | Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting, fuses, relays, ECUs, sensors. |
| Transmission: | Clutch operation, gearbox assembly, gear selection, shift drum, shift forks, transmission oil specifications. |
| Chassis Suspension: | Front fork (USD) disassembly, assembly, oil levels, damping adjustments, rear shock absorber, linkage, swingarm. |
| Brakes: | Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake fluid specifications, bleeding procedures, ABS system (if applicable). |
| Wheels Tires: | Wheel specifications, tire sizes, pressures, bearing maintenance, wheel balancing. |
| Bodywork Fittings: | Fairings, seat removal, fuel tank removal, handlebars, instrument cluster, lighting components. |
| Diagnostics Troubleshooting: | Fault code identification, diagnostic procedures, common problems and solutions, symptom-based troubleshooting. |
| Procedures Included | |
| Routine Maintenance: | Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake fluid flush. |
| Engine Rebuild: | Complete engine overhaul, piston ring replacement, valve seat grinding, crankshaft bearing replacement, seal replacement. |
| Suspension Service: | Front fork seal replacement, fork oil change, rear shock absorber servicing, linkage bearing maintenance. |
| Electrical Diagnostics: | Wiring harness testing, sensor testing, starter system troubleshooting, charging system analysis. |
| Brake System Service: | Brake pad replacement, caliper servicing, master cylinder overhaul, brake line replacement, hydraulic system bleeding. |
| Troubleshooting Guides: | Step-by-step guides for diagnosing and resolving common issues like starting problems, misfires, electrical faults. |
| Specifications And Tolerances: | Detailed torque specifications, clearance measurements, engine tolerances, fluid capacities. |
| Technical Depth | |
| Depth: | Comprehensive, covering from basic maintenance to advanced engine and electrical system diagnostics and repair. Suitable for professional technicians and experienced DIY mechanics. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchability: | Searchable text for quick information retrieval. |
| Print Quality | |
| Print Quality: | High-resolution, suitable for printing individual pages or sections. |
| Binding Type | |
| Binding Type: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline 3-cylinder |
| Displacement: | 847 cc |
| Bore X Stroke: | 74.0 mm x 61.9 mm |
| Compression Ratio: | 11.5 : 1 |
| Performance | |
| Horsepower Hp: | Approx. 115 HP @ 10,000 RPM (at crank) |
| Torque Lb-Ft: | Approx. 65 lb-ft @ 8,500 RPM (at crank) |
| Fuel System | |
| Fuel Induction: | Fuel Injection with Mikuni throttle bodies |
| Fuel Type: | Unleaded Gasoline (91+ Octane Recommended) |
| Lubrication System | |
| Oil Type: | Yamalube 4 (10W-40) or equivalent API SG, JASO MA, or MA2 |
| Cooling System | |
| Coolant Type: | Permanent type anti-freeze coolant, 50% solution with de-ionized water |
| Transmission | |
| Standard | |
| Transmission Type: | Constant mesh 6-speed |
| Clutch Type: | Wet, multiple-disc |
| Final Drive: | O-ring chain |
| Features | |
| Assist And Slipper Clutch: | Yes, provides lighter clutch lever pull and reduces rear-wheel hop during aggressive downshifts. |
| Fluid Specifications | |
| Transmission Oil Type: | Yamalube Gear Oil API GL-4 SAE 80W (for gearbox, distinct from engine oil). |
| Dimensions | |
| Exterior | |
| Overall Length: | Approx. 2,075 mm (81.7 in) |
| Overall Width: | Approx. 745 mm (29.3 in) |
| Overall Height: | Approx. 1,050 mm (41.3 in) |
| Seat Height: | Approx. 820 mm (32.3 in) |
| Weights | |
| Wet Weight: | Approx. 188 kg (414 lbs) |
| Fuel Tank Capacity: | 18 Liters (4.8 US gal) |
| Wheels Tires | |
| Front Tire Size: | 120/70ZR17M/C (58W) |
| Rear Tire Size: | 180/55ZR17M/C (73W) |
| Front Wheel Type: | Cast aluminum, 17 x 3.50 |
| Rear Wheel Type: | Cast aluminum, 17 x 5.50 |
| Safety Features | |
| Ratings | |
| ABS Availability: | Available on some models/regions (indicated by 'EC' in model code often). Manual covers non-ABS and ABS variants. |
| Active Features | |
| Traction Control System: | Multi-level (2 modes + OFF) adjustable Traction Control System (TCS). |
| Braking System: | Dual front disc brakes, single rear disc brake with advanced hydraulic control. |
| Passive Features | |
| Frame Type: | Deltabox frame for rigidity and light weight. |
| Lighting: | Halogen headlight, LED taillight. |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Full LCD multi-function instrument cluster displaying speed, RPM, gear position, fuel level, TCS level, D-Mode, clock, trip meters, and more. |
| Driver Assistance | |
| Traction Control System: | Multi-level TCS for enhanced grip and safety in varying conditions. |
| Ride By Wire: | Electronic throttle control (YZF-R series derived technology) for precise engine management and D-Mode functionality. |
| Connectivity | |
| ECU Diagnosis: | Diagnostic connector for interfacing with ECU to read fault codes and parameters. |
| Maintenance | |
| Service Intervals | |
| Oil And Filter Change: | Every 6,000 miles (10,000 km) or 6 months, whichever comes first. |
| Spark Plug Inspection: | Every 18,000 miles (30,000 km). |
| Valve Clearance Check: | Every 26,600 miles (42,800 km) or 48 months. |
| Air Filter Cleaning: | Every 6,000 miles (10,000 km) or 6 months (more frequently in dusty conditions). |
| Drive Chain Lubrication: | Every 600 miles (1,000 km) or after washing/rain, adjust as needed. |
| Fluid Specifications | |
| Engine Oil Capacity: | With oil filter change: 3.40 L; Without oil filter change: 3.20 L; Dry engine: 3.70 L. |
| Coolant Capacity: | Approx. 2.00 L (including reservoir). |
| Brake Fluid Type: | DOT 4 |
| Known Issues | |
| Throttle Response Early Models: | Some early models experienced slightly abrupt throttle response. The manual provides procedures for potential ECU re-mapping or adjustments to mitigate this. |
| Clutch Lever Feel: | Assist & Slipper clutch provides light feel, but adjustments and maintenance are crucial for optimal performance. |
| Suspension Tuning: | While offering good adjustability, fine-tuning the suspension for specific riding styles or loads is a common area for owners, well-covered in the manual. |
| Vehicle History | |
| Brand Heritage | |
| Yamaha Legacy: | Yamaha Motor Company is a global leader in motorcycles, musical instruments, and other motorized products, known for innovation and performance. |
| Model Evolution | |
| Fz09 Launch: | The FZ09 was introduced for the 2014 model year (launched in late 2013), marking a significant step in Yamaha's naked sportbike lineup. |
| Engine Development: | Leveraged the compact and torquey 847cc CP3 engine, also used in other Yamaha models, offering a unique character. |
| Production | |
| Production Location: | Primarily manufactured in Japan. |
| Awards & Recognition | |
| Recognitions | |
| Critical Acclaim: | The FZ09 received widespread critical acclaim for its performance, value, and engaging riding experience upon its release. |