Harley Davidson Sportster 1200 Seventy-Two 2013 Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 1200 Seventy-Two Year: 2013 Codes Vin Prefix: 1HD 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson owners, mechanics, and enthusiasts...

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类型: Motorcycle

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标签: 2013 Harley Davidson Misc Motorcycle Motorcycles Sportster 1200 Seventy-Two

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Sportster 1200 Seventy-Two

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Harley-Davidson owners, mechanics, and enthusiasts seeking detailed repair and maintenance information.

Competitive Analysis

Competitors:

Other cruiser manufacturers such as Indian Motorcycle, Victory Motorcycles (prior to discontinuation), and Japanese cruisers (e.g., Yamaha Star, Honda Shadow).

Key Features

Styling:

Retro-inspired bobber styling, chrome accents, tall handlebars (T-bars), side-mount license plate, and a peanut-style fuel tank, reminiscent of 1950s choppers.

Engine Type:

Air-cooled, Evolution V-twin engine, a staple of the Sportster line.

Handling:

Known for its nimble handling characteristics, making it suitable for urban riding and twisty roads.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Transmission, Drivetrain, Fuel System, Electrical System, Ignition System, Lighting System, Braking System, Suspension System, Frame, Bodywork, Controls, Wheels and Tires, Troubleshooting, Maintenance

Page Count

Pages:

Comprehensive (Estimated 500-800 pages based on typical Harley-Davidson service manuals)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly and reassembly of the Evolution 1200cc V-Twin engine, including top-end (cylinder heads, valves, camshafts), bottom-end (crankshaft, connecting rods, pistons), and timing components.

Fuel System:

Detailed procedures for fuel injection system (EFI) components, fuel pump, fuel filter, throttle body, sensors, and fuel tank servicing.

Ignition System:

Ignition module, spark plugs, ignition coils, and related wiring diagnostics and replacement.

Transmission Drivetrain:

Clutch system, transmission gears, shift mechanism, primary drive system (chain, clutch, compensator), and final drive belt inspection, adjustment, and replacement.

Electrical System:

Battery, charging system (stator, voltage regulator), starting system (starter motor, solenoid), lighting (headlight, taillight, turn signals), horn, instrument cluster, and related wiring diagrams.

Braking System:

Front and rear brake caliper service, brake pads, brake lines, master cylinders, brake fluid replacement, and bleeding procedures.

Suspension System:

Front fork (telescopic forks) disassembly, service, oil replacement, and rear shock absorber replacement and adjustment.

Frame Bodywork:

Frame inspection, front fender, rear fender, fuel tank removal and installation, seat assembly, and handlebar servicing.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug inspection and replacement, belt tension checks and adjustments, brake fluid checks and flushes, tire pressure checks.

Troubleshooting:

Diagnostic procedures for common starting issues, engine performance problems, electrical faults, and braking system malfunctions, often with flowcharts.

Repair Overhaul:

Step-by-step instructions for component removal, repair, replacement, and reassembly for all major vehicle systems.

Technical Specifications:

Detailed torque specifications for all fasteners, clearances, fluid capacities, electrical system voltages, and performance specifications.

Technical Depth

Depth:

Comprehensive. Covers everything from basic owner maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Evolution

Displacement:

73.4 cu in (1202 cc)

Configuration:

45-degree V-twin

Bore X Stroke:

3.437 in x 4.000 in (87.1 mm x 101.6 mm)

Cooling System:

Air-cooled

Valve Train:

Overhead valves (OHV) with two valves per cylinder, pushrod actuated.

Compression Ratio:

9.7:1

Horsepower Est:

Approx. 67 hp @ 5750 rpm (Note: Harley-Davidson rarely quotes official horsepower figures, this is an industry estimate).

Torque Est:

Approx. 71 lb-ft @ 3500 rpm (Note: Harley-Davidson rarely quotes official torque figures, this is an industry estimate).

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Fuel Capacity:

2.1 US gallons (7.9 liters)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Primary Drive:

Chain, 34/46 ratio (1.353:1)

Final Drive:

Belt, 29/65 ratio (2.241:1)

Features

Clutch:

Wet, multi-plate, diaphragm spring

Transmission Fluid Type:

Harley-Davidson Formula+ (or equivalent SAE 50 primary lubricant)

📐 Dimensions

Exterior

Length:

90.4 in (2296 mm)

Width:

32.7 in (830 mm)

Height:

47.1 in (1196 mm)

Wheelbase:

60.0 in (1524 mm)

Ground Clearance:

4.4 in (112 mm)

Seat Height Laden:

26.0 in (660 mm)

Weights

Dry Weight:

575 lb (261 kg)

Gross Vehicle Weight Rating:

925 lb (420 kg)

🛡️ Safety Features

Ratings

Safety Rating:

Motorcycles are not subject to NHTSA crash test ratings in the same way as cars. Safety is inherent in design and rider behavior.

Active Features

Braking:

Front: 4-piston caliper with 292mm disc. Rear: 2-piston caliper with 256mm disc.

Lighting:

Halogen headlight, LED taillight, standard front and rear turn signals.

Passive Features

Frame Construction:

Steel frame and swingarm for durability.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer with an integrated LCD display showing odometer, trip meter, clock, and gear indicator (if equipped). Tachometer typically mounted separately or as part of a handlebar-mounted gauge cluster.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature on some 2013 Sportster models. This manual would cover its operation and service if equipped.

Connectivity

Connectivity Features:

No integrated Bluetooth or smartphone connectivity on this model. Connectivity is limited to basic vehicle functions.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or annually, whichever comes first.

Primary Chain Case Oil Change:

Every 10,000 miles (16,000 km).

Transmission Oil Change:

Every 20,000 miles (32,000 km).

Air Filter Inspection:

Every 5,000 miles (8,000 km) or if performance is affected.

Spark Plug Inspection:

Every 10,000 miles (16,000 km).

Belt Drive Tension Check:

Every 5,000 miles (8,000 km).

Fluid Specifications

Engine Oil:

Harley-Davidson V-Twin 20W-50 (or equivalent API CI-4 or higher)

Engine Oil Capacity:

3.0 US quarts (2.8 liters) with filter change

Primary Chain Case Fluid:

Harley-Davidson Formula+ (or equivalent SAE 50 primary lubricant)

Primary Chain Case Fluid Capacity:

2.7 US quarts (2.5 liters)

Transmission Fluid:

Harley-Davidson Transmission, Primary Chain Case, and Gear Oil (or equivalent SAE 80W-90 hypoid gear oil)

Transmission Fluid Capacity:

24 US fluid ounces (0.71 liters)

Brake Fluid:

DOT 4 (for front and rear brake systems)

Known Issues

Timing Chain Tensioner:

Early Sportster models (prior to 2007) had less durable hydraulic tensioners that could fail. The 2013 model uses a more robust spring-loaded tensioner, but inspection for wear is still relevant.

Clutch Actuation:

Some owners report a stiff clutch lever; this is often normal for cable-actuated clutches but can be exacerbated by worn components or incorrect lubrication.

Rear Fender Vibration:

Due to the bobber styling with a minimalist rear fender, vibration can sometimes cause paint wear or stress on mounting points. Proper torque and inspection of fender mounting hardware are important.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in 1903 in Milwaukee, Wisconsin, USA. Known for iconic V-twin engines and a distinct American motorcycle culture.

Model Evolution

Sportster Lineage:

The Sportster line, first introduced in 1957, is Harley-Davidson's longest-running model line. It has evolved from a lightweight, sporty bike to a versatile platform with various engine sizes and styling cues.

Seventy Two Introduction:

The Seventy-Two model was introduced for the 2012 model year, paying homage to the custom chopper culture of the 1970s. The 2013 model continued this theme.

Production

Assembly Location:

Milwaukee, Wisconsin, USA (or other Harley-Davidson assembly plants)

🏆 Awards & Recognition

Recognitions

Award Type:

While specific awards for the 2013 Seventy-Two are uncommon, the Sportster line as a whole has consistently been recognized for its iconic styling and approachable performance in the cruiser segment.

Ratings

Editorial Reviews:

Motorcycle publications often lauded the Seventy-Two for its authentic retro styling and classic V-twin rumble, positioning it as a stylish choice for riders seeking a 'chopper' aesthetic without the complexity of a custom build.