Market Segment:
Cruiser segment, specifically the 'Lightweight' or 'Entry-level' cruiser category within Harley-Davidson's Sportster lineup. Targeted at riders seeking a more accessible, yet authentic, Harley-Davidson experience.
Competitors:
Indian Scout, Honda Shadow series, Yamaha Bolt, Kawasaki Vulcan S, Suzuki Boulevard S40
Key Features:
Lower seat height for enhanced rider accessibility, revised suspension for improved comfort, moderate weight, classic Harley-Davidson styling, user-friendly ergonomics, 1200cc Evolution V-Twin engine.
Manual Purpose:
To provide detailed, step-by-step instructions for servicing, diagnosing, repairing, and maintaining the Harley-Davidson SuperLow 1200T XL1200T motorcycle for the specified model years.
Systems Covered:
Engine, Fuel System, Ignition System, Transmission, Clutch, Final Drive, Frame, Suspension (Front and Rear), Wheels, Tires, Brakes (Front and Rear), Electrical System (Wiring Diagrams, Lights, Ignition, Starting, Charging), Fuel Injection System, Exhaust System, Controls, Instruments, Bodywork, Body Panels, Seat, Storage, Maintenance Procedures, Troubleshooting, Diagnostic Procedures, Specifications
Page Count:
Approx. 500-700 Pages (typical for a comprehensive service manual of this era)
Manual Type:
Service Repair Workshop Manual
Format:
Digital Download (PDF)
Engine Systems:
Disassembly, inspection, reassembly, tuning, component replacement (pistons, rings, valves, camshafts, crankshaft, bearings), cylinder head service, lubrication system
Fuel System:
Electronic Fuel Injection (EFI) system diagnosis and repair, throttle body service, fuel pump testing, injector service, fuel pressure testing
Transmission Drivetrain:
5-speed transmission service, clutch operation and repair, primary drive system maintenance, final belt drive inspection and adjustment
Electrical System:
Complete wiring diagrams, battery maintenance and testing, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system (coil, spark plugs), lighting circuits, switch diagnostics, sensor testing (e.g., crank position sensor)
Braking System:
Brake caliper overhaul, brake pad replacement, brake fluid bleeding and replacement, master cylinder service, brake line inspection
Suspension Steering:
Front fork disassembly, seal replacement, oil level checks, rear shock absorber service, steering head bearing adjustment and replacement
Frame Bodywork:
Frame inspection, body panel removal and installation, fairing components, seat assembly, luggage system (if applicable to the 'T' model)
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug replacement, brake fluid replacement, drive belt inspection and tensioning, tire pressure checks, lubrication points
Troubleshooting Diagnostics:
Systematic troubleshooting guides for common issues, diagnostic trouble codes (DTCs) and their meanings, electrical system fault finding, engine performance diagnosis
Repair Rebuild Procedures:
Step-by-step instructions for component disassembly, overhaul, and reassembly, including engine internals, transmission, and suspension components
Diagnostics Tools:
While not a diagnostic tool itself, the manual details procedures and specifications necessary for using Harley-Davidson's diagnostic software (e.g., Digital Technician) and general mechanical diagnostic techniques.
Technical Depth:
Comprehensive: Covers routine maintenance, in-depth diagnostics, component-level repairs, and full engine/transmission rebuilds.
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
1202 cc (73.4 cu in)
Bore X Stroke:
3.000 in x 3.812 in (76.2 mm x 96.8 mm)
Valve Train:
Pushrod-activated, overhead valves with two valves per cylinder
Engine Oil Capacity:
3.0 US qt (2.8 L) with filter change
Horsepower:
Approx. 67 HP @ 6000 RPM (claimed)
Torque:
Approx. 71 lb-ft @ 3500 RPM (claimed)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Premium Gasoline, minimum 91 octane
Fuel Tank Capacity:
4.5 US gal (17 L)
Length:
Approx. 90.0 in (2286 mm)
Width:
Approx. 32.0 in (812.8 mm)
Height:
Approx. 46.0 in (1168.4 mm)
Seat Height Laden:
Approx. 25.6 in (650.2 mm)
Ground Clearance:
Approx. 3.9 in (99 mm)
Dry Weight:
Approx. 556 lbs (252 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 940 lbs (426 kg)
Weight Carrying Capacity:
Approx. 384 lbs (174 kg)
Storage Features:
Standard windscreen, saddlebags (model dependent, but common on 1200T)
Infotainment Features:
Basic instrumentation including speedometer, tachometer, fuel gauge, and indicator lights. No advanced infotainment or multimedia systems typical of modern cars.
Driver Assistance Features:
None (motorcycle specific)
Connectivity Features:
None (motorcycle specific)
Lighting System:
Halogen headlight, LED tail light and brake light, incandescent turn signals.
Initial Service:
First service typically at 1,000 miles (1,600 km) or 12 months, whichever comes first.
Routine Maintenance Intervals:
Every 5,000 miles (8,000 km) or 12 months for standard service (oil change, filter change, inspection), with more comprehensive checks at 10,000 mile (16,000 km) and 20,000 mile (32,000 km) intervals. Specific items like brake fluid, spark plugs, and drive belt require attention at defined intervals or mileage.
Engine Oil Specification:
Harley-Davidson Genuine Motor Oil SAE 20W-50 (or equivalent API CI-4 or higher specification)
Primary Chain Case Oil:
Harley-Davidson Syn3 or equivalent SAE 20W-50 synthetic motorcycle oil
Transmission Oil:
Harley-Davidson Syn3 or equivalent SAE 20W-50 synthetic motorcycle oil
Fork Oil Type Weight:
Harley-Davidson's recommended fork oil or equivalent (e.g., Bel-Ray High Performance Fork Oil 5W)
Common Issues 2014-2017:
Some owners report potential issues with charging systems (regulator/rectifier), clutch cable adjustment, and occasional starter solenoid problems. Routine maintenance as per the manual is crucial to mitigate most wear-related concerns. Fueling with lower octane than recommended can lead to pinging or knocking.
Oil Filter Part Number:
Harley-Davidson Genuine Oil Filter 63796-77B (or equivalent aftermarket, e.g., K&N KN-170C)
Air Filter Part Number:
Harley-Davidson Genuine Air Filter 29040-04 (or equivalent aftermarket)
Spark Plug Part Number:
Harley-Davidson Genuine Spark Plug 6R12 (or equivalent, e.g., NGK DCPR7E)
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and cruiser motorcycle lineage. The Sportster line, introduced in 1957, has evolved significantly over the decades, forming the basis for many popular models.
Sportster Line Evolution:
The SuperLow 1200T is a derivative of the Harley-Davidson Sportster platform, specifically designed to offer a more accessible and comfortable riding experience. The 'T' designation typically signifies touring or comfort-oriented features, such as a lower seat height, improved suspension, and often removable saddlebags and a windscreen.
Manufacturing Location:
United States (Milwaukee, Wisconsin, and York, Pennsylvania are primary manufacturing facilities for Harley-Davidson)
