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Toyota Aygo 2014-2017 EWD Electrical Wiring diagrams

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🏷️ Basic Information Identification Make: Toyota Model: Aygo Generation: Second Generation (2014-2021) Model Codes: KGB40, PAB40 Product Part Number: EM3122E.V.1 👋 Introduction Market Position Vehicle Segment: A-segment city car, known...
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Toyota Aygo 2014-2017 EWD Electrical Wiring diagrams
🏷️ Basic Information
Identification
Make:
Toyota
Model:
Aygo
Generation:
Second Generation (2014-2021)
Model Codes:
KGB40, PAB40
Product Part Number:
EM3122E.V.1
👋 Introduction
Market Position
Vehicle Segment:
A-segment city car, known for its compact size and urban maneuverability.
Competitive Analysis
Key Competitors:
Volkswagen up!, Fiat 500, Hyundai i10, Kia Picanto, Peugeot 108, Citroën C1.
Key Features
Design Philosophy:
Distinctive 'X' front fascia, compact dimensions, emphasis on efficiency and practicality.
Target Audience:
First-time car buyers, young drivers, urban dwellers seeking an economical and easy-to-drive vehicle.
📋 Manual Details
Coverage Areas
Covered Years:
2014, 2015, 2016, 2017
Page Count
Estimated Page Count:
High (detailed electrical diagrams)
Manual Type
Manual Type:
Electrical Wiring Diagrams (EWD)
Language
Language:
English
Format
Format:
Digital (likely PDF or similar e-document)
📖 Manual Coverage
Systems Covered
Electrical Systems:
All electrical systems, circuits, and components.
Powertrain Wiring:
Engine control, fuel injection, ignition, exhaust systems.
Chassis Wiring:
ABS, VSC, power steering, suspension components.
Body Electrical:
Lighting (headlights, taillights, interior), wipers, horn, power windows, central locking.
HVAC Wiring:
Air conditioning controls and components.
Infotainment Wiring:
Audio systems, navigation (if equipped), dashboard displays.
Safety Systems Wiring:
Airbag system, seatbelt pretensioners.
Procedures Included
Troubleshooting Guides:
Diagnosis of electrical faults and circuit failures.
Component Location:
Identification and location of electrical components, relays, fuses, and connectors.
Wiring Routing:
Diagrams illustrating wire harness routing throughout the vehicle.
Connector Views:
Detailed views of electrical connectors, pinouts, and wire colors.
Circuit Diagrams:
Detailed schematics for every electrical circuit.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIYers.
Diagnostic Focus:
Essential for diagnosing and repairing complex electrical issues.
📊 Manual Specifications
File Format
Digital Format:
PDF or similar electronic document format.
Print Quality
Print Compatibility:
Printable for hard copy reference.
Binding Type
Binding Type:
Not applicable for digital format, but would be professional if printed.
Paper Type
Paper Type:
Not applicable for digital format.
⚙️ Engine Specifications
Primary Engine
Engine Code Kgb40:
1.0L (998cc) 3-cylinder VVT-i petrol engine (1KR-FE).
Performance
Horsepower 1Kr-Fe:
Approximately 68-72 PS (67-71 hp; 50-53 kW) depending on market and specific tuning.
Torque 1Kr-Fe:
Approximately 93-95 Nm (69-70 lb-ft) at 3500-4000 rpm.
Fuel System
Fuel Delivery System:
Electronic Fuel Injection (EFI) with VVT-i (Variable Valve Timing-intelligent).
Engine Codes Pab40
Engine Type Pab40:
This code likely refers to models with different engine options, possibly including hybrid variants or specific market powertrains. For 2014-2017, the primary non-hybrid engine is the 1KR-FE.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transmission (MMT - Multi-Mode Manual Transmission, often an automated manual, was also common as an option).
Optional
Optional Transmission Type:
Automated manual transmission (MMT) or a traditional automatic in some markets/variants.
Features
Transmission Features:
Focus on fuel efficiency, compact design for space saving.
📐 Dimensions
Exterior
Overall Length:
Approx. 3455 mm (136.0 in)
Overall Width:
Approx. 1615 mm (63.6 in)
Overall Height:
Approx. 1460 mm (57.5 in)
Wheelbase:
Approx. 2340 mm (92.1 in)
Weights
Curb Weight:
Approx. 790-850 kg (1742-1874 lbs) depending on specification.
Cargo
Luggage Capacity:
Approx. 160-180 liters (5.6-6.3 cu ft).
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Typically awarded 4 or 5 stars depending on the specific year and safety equipment fitted.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Vehicle Stability Control (VSC - available on some trims).
Passive Features
Passive Safety Features:
Multiple airbags (driver, passenger, side, curtain), ISOFIX child seat anchors, pretensioner seatbelts.
💡 Technology Features
Infotainment
Infotainment System:
Basic audio systems with CD player, FM/AM radio. Higher trims might include Bluetooth connectivity, USB input, and touchscreen displays with navigation. Limited by its A-segment positioning.
Driver Assistance
Driver Assistance Features:
Optional features might include parking sensors. Core driver assistance relies on ABS, EBD, and optional VSC.
Connectivity
Connectivity Options:
Auxiliary input, USB, Bluetooth for hands-free calling and audio streaming on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (approx. 9,300 miles) or 12 months, whichever comes first. Always consult the vehicle's specific owner's manual or dealership.
Air Filter Replacement:
Recommended every 30,000 km (approx. 18,600 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Typically around 100,000 km (approx. 60,000 miles) for iridium-tipped plugs, check specific service data.
Fluid Specifications
Engine Oil Specification:
Typically API SN/GF-5 or ACEA C2/C3, viscosity 0W-20 or 5W-30. Consult manual for exact type.
Engine Oil Capacity:
Approx. 3.1 liters (3.3 US quarts) with filter change.
Coolant Specification:
Toyota Super Long Life Coolant (SLLC) or equivalent. Pink in color.
Brake Fluid Specification:
DOT 3 or DOT 4.
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 or similar for manual gearbox. Refer to specific model for exact type.
Transmission Fluid Spec Auto:
Specific automatic transmission fluid (ATF) type depending on MMT or conventional auto. Highly specific, consult manual.
Known Issues
Common Electrical Issues:
Wiring harness wear in specific areas due to tight packaging, intermittent issues with power windows, central locking, or exterior lighting. Faulty relays or grounding points can cause various electrical gremlins.
Common Engine Issues:
While generally reliable, potential for carbon buildup in the 1KR-FE engine, occasional issues with the exhaust gas recirculation (EGR) system, and clutch wear on MMT transmissions if not operated correctly.
Common Mechanical Issues:
desgaste de bujes de suspensión, posibles ruidos de tablero en interiores de plástico, embrague MMT puede ser delicado si no se usa correctamente.
📚 Vehicle History
Brand Heritage
Toyota Heritage:
Toyota's long-standing reputation for reliability, durability, and quality, extending into the compact segment.
Model Evolution
Aygo History:
The Aygo was co-developed with PSA Peugeot Citroën as part of the B-Zero project, leading to the Peugeot 107 and Citroën C1. The second generation (2014) represented a significant design and platform update.
Production
Production Location:
Toyota Motor Manufacturing Czech Republic (TPCA) in Kolín, Czech Republic.
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Aygo generally performs well in safety tests for its class, often achieving good Euro NCAP ratings.
Ratings
Reliability Reputation:
Benefiting from Toyota's global reputation for reliability and low cost of ownership, making it a strong contender in the used market.
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