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2014 Harley Davidson TOURING FLHTCU Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring FLHTCU Electra Glide Ultra Classic Year: 2014 Codes Model Code: FLHTCU 👋 Introduction Market Position Vehicle Segment: Full-size Grand American Touring Motorcycle....
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类型: Motorcycle
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2014 Harley Davidson TOURING FLHTCU Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring FLHTCU Electra Glide Ultra Classic
Year:
2014
Codes
Model Code:
FLHTCU
👋 Introduction
Market Position
Vehicle Segment:
Full-size Grand American Touring Motorcycle.
Target Audience:
Long-distance touring riders, cruisers seeking comfort and amenities for extended trips.
Competitive Analysis
Primary Competitors:
Indian Roadmaster, Honda Gold Wing, BMW R1200RT, Kawasaki Vulcan Voyager.
Key Features
Touring Capabilities:
Large fairing with windshield, saddlebags, tour-pak with passenger backrest, rider and passenger floorboards, integrated audio system.
Comfort Features:
Air-adjustable rear suspension, cruise control, heated grips, heated seat, fairing lowers.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair for Twin Cam 103" engine.
Engine Fuel System:
EFI diagnostics, fuel injector servicing, fuel pump, fuel filter replacement, and throttle body maintenance.
Engine Ignition System:
Ignition coil testing, spark plug service, crankshaft position sensor diagnostics, and ignition module testing.
Transmission:
Six-speed Cruise Drive transmission disassembly, assembly, inspection, fluid changes, and common repairs.
Clutch:
Clutch assembly servicing, friction plate replacement, clutch cable adjustment, and hydraulic clutch system maintenance.
Drive Train:
Primary drive, compensator, and final drive belt maintenance, inspection, and adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator), starter system troubleshooting, and lighting.
Fuel Injection System:
ECM diagnostics, sensor testing (MAP, IAT, O2), fuel system pressure testing, and idle speed control.
Brake System:
Front and rear brake caliper servicing, brake pad replacement, brake fluid flush and bleed, ABS system diagnostics (if equipped).
Suspension:
Front fork (telescopic) maintenance, fork seal replacement, rear shock absorber inspection and replacement, and air suspension adjustments.
Steering:
Handlebar and riser servicing, steering head bearing inspection and adjustment, and linkage maintenance.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure checks, tire wear analysis, and wheel balancing.
Bodywork And Fairings:
Fairing removal and installation, body panel servicing, saddlebag and tour-pak maintenance, and cosmetic component repairs.
Instrumentation And Controls:
Dashboard diagnostics, gauge servicing, switchgear troubleshooting, and control lever adjustments.
Lighting System:
Headlight, taillight, turn signal, and auxiliary lighting diagnostics and replacement.
Comfort Features:
Heated grips, heated seat, cruise control system diagnostics and repair.
Procedures Included
Preventative Maintenance:
Detailed schedules for oil changes, filter replacements, lubrication, and inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems with fault codes and solutions.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Component Replacement:
Instructions for replacing wear items and failed components like gaskets, seals, and bearings.
Diagnostics And Testing:
Methods for testing electrical components, sensors, and actuators using multimeters and diagnostic tools.
Adjustments:
Procedures for adjusting clutch, throttle, brakes, and suspension components.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Tools Recommendations:
Mentions of Harley-Davidson specific diagnostic tools (e.g., Digital Technician Lite/Advanced) and common multimeter usage.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for clear viewing and printing.
Binding Type
Digital Format:
Electronic (PDF), no physical binding.
Paper Type
Digital Format:
N/A (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103B (Balanced)
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Torque:
Approx. 101.5 ft-lbs @ 3,250 RPM (spec varies slightly by year/configuration)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
91 octane (R+M)/2 or higher recommended
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Features
Clutch Type:
Hydraulic, 9-plate, wet
Final Drive:
Carbon belt, 2.256:1 ratio
📐 Dimensions
Exterior
Length:
103.1 in. (2619 mm)
Width:
37.6 in. (955 mm)
Height:
54.1 in. (1374 mm)
Weights
Dry Weight:
Approx. 838 lbs (380 kg)
Wet Weight:
Approx. 908 lbs (412 kg)
Gvwr:
1360 lbs (617 kg)
Payload Capacity:
Approx. 452 lbs (205 kg)
Cargo
Saddlebag Capacity:
2.26 cu ft (0.064 cu m)
Tour Pak Capacity:
2.74 cu ft (0.078 cu m)
🛡️ Safety Features
Ratings
Braking System:
Linked ABS (Anti-lock Braking System) standard on FLHTCU.
Active Features
Cruise Control:
Electronic cruise control.
Passive Features
Lighting:
Large fairing with integrated spotlights, auxiliary passing lamps, LED taillight.
💡 Technology Features
Infotainment
Audio System:
Boom! Box 6.5GT Infotainment System with 6.5-inch color touchscreen, AM/FM radio, USB port, and Bluetooth connectivity.
Navigation:
Integrated GPS navigation system.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS).
Connectivity
Bluetooth:
Bluetooth for hands-free calling and music streaming.
Display
Gauge Cluster:
Analog speedometer and tachometer with digital odometer, gear indicator, fuel level, and diagnostic information.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 12 months.
Transmission Oil Change:
Every 10,000 miles or 24 months.
Primary Chain Case Oil Change:
Every 10,000 miles or 24 months.
Spark Plug Replacement:
Every 10,000 miles.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or equivalent SAE 20W-50.
Transmission Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant or equivalent SAE 85W-140.
Primary Chain Case Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant or equivalent SAE 85W-140.
Brake Fluid Type:
DOT 4 Harley-Davidson compatible fluid.
Fork Oil Type:
Harley-Davidson 10W fork oil or equivalent.
Known Issues
Engine Noise:
Some Twin Cam engines may exhibit primary cam chain tensioner wear (hydraulic tensioners were later updated).
Electrical Gremlins:
Occasional issues with battery charging system components (regulator/stator) and starter solenoids. Loose connections can cause intermittent problems.
Cruise Control Failures:
Faults in the cruise control module or throttle position sensors can lead to system malfunction.
Suspension Leaks:
Fork seals can wear over time, leading to oil leaks.
📚 Vehicle History
Brand Heritage
Brand Origins:
Founded in Milwaukee, Wisconsin, in 1903, Harley-Davidson is an iconic American motorcycle manufacturer.
Model Evolution
Touring Lineage:
The FLHTCU is part of the long-standing Electra Glide lineage, which began in the 1960s, evolving with technology and rider comfort over decades.
Powertrain Evolution:
The 2014 model features the Twin Cam 103 engine, a significant upgrade in power and torque from previous generations.
Production
Production Location:
Assembled in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Segment Recognition:
Consistently ranked highly in customer satisfaction surveys for touring motorcycles.
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