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2014 KTM 1190 Adventure Workshop Service Repair Manual 14

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🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure Year: 2014 Codes Chassis Code: KTM_ADVENTURE_1190_2014 Engine Code: LC8 👋 Introduction Market Position Market Segment: Large-displacement adventure touring motorcycle Target Audience:...
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类型: Motorcycle
厂商:
斯库: 603819
2014 KTM 1190 Adventure Workshop Service Repair Manual 142014 KTM 1190 Adventure Workshop Service Repair Manual 142014 KTM 1190 Adventure Workshop Service Repair Manual 142014 KTM 1190 Adventure Workshop Service Repair Manual 14
🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 Adventure
Year:
2014
Codes
Chassis Code:
KTM_ADVENTURE_1190_2014
Engine Code:
LC8
👋 Introduction
Market Position
Market Segment:
Large-displacement adventure touring motorcycle
Target Audience:
Touring riders, adventure seekers, long-distance commuters, and experienced motorcyclists
Competitive Analysis
Key Competitors:
BMW R1200GS, Yamaha Super Ténéré, Honda Africa Twin (later models), Triumph Tiger Explorer
Key Features
Engine Type:
Liquid-cooled V-twin, 75-degree angle
Suspension Type:
WP Upside-down front forks and WP Monoshock rear suspension with adjustable preload and rebound damping
Braking System:
ByBre (Brembo subsidiary) radial-mount 4-piston calipers with dual front discs and single rear disc, Bosch ABS
Electronics:
Ride modes (Street, Rain), multi-stage traction control (MTC), integrated ABS, optional Offroad ABS and Offroad MTC
Fuel Capacity:
30 Liters (approx. 7.9 gallons)
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Workshop Service & Repair
Page Count
Page Count:
400+
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnosis, and repair of LC8 V-Twin engine, including valve clearance adjustment, timing, lubrication, cooling, and fuel injection systems.
Transmission:
All aspects of the six-speed gearbox, clutch operation, wet clutch service, shift mechanism, and final drive (chain and sprocket).
Chassis And Suspension:
Front and rear suspension system overhaul, including WP forks and rear shock absorber adjustments, service, and repair. Frame inspection, steering head bearing service, and swingarm maintenance.
Brakes:
Front and rear brake system maintenance and repair, including hydraulic system bleeding, caliper service, pad replacement, master cylinder inspection, and ABS system troubleshooting.
Electrical System:
Complete wiring diagrams, starter system, charging system (alternator, rectifier/regulator), battery, lighting, ignition system, fuel pump, fan control, and electronic control unit (ECU) diagnostics.
Fuel System:
Fuel tank removal and installation, fuel pump service, fuel injectors, throttle body cleaning and synchronization, and evaporative emissions control (EVAP) system.
Exhaust System:
Exhaust system inspection, catalytic converter information, and lambda sensor (oxygen sensor) service.
Bodywork And Fairings:
Removal and installation procedures for all body panels, fairings, seat, fuel tank cover, and related trim pieces.
Controls:
Handlebar controls, grip heaters, clutch and brake levers, throttle controls, and foot controls.
Wheels And Tires
Wheels And Tires:
Wheel removal and installation, tire pressure recommendations, tire wear inspection, and wheel bearing service.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid checks, and coolant checks.
Troubleshooting:
Systematic diagnostic procedures for common faults and issues, fault code interpretation (if applicable via OBD-II), and electrical system troubleshooting charts.
Engine Rebuild:
Detailed step-by-step instructions for complete engine teardown, component inspection, measurement of critical tolerances, and reassembly.
Suspension Rebuild:
Overhaul procedures for front forks and rear shock absorbers, including seal replacement, oil changes, and spring installation.
Electrical Diagnostics:
Wiring diagram interpretation, voltage and resistance checks for various circuits, and troubleshooting of electronic components.
Brake System Service:
Complete brake bleeding procedures for both ABS and non-ABS models, caliper servicing, and replacement of brake lines.
Fuel System Cleaning:
Instructions for cleaning throttle bodies and checking fuel injector spray patterns.
Special Tools:
Identification and usage of special tools required for specific repair procedures.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts, covering everything from basic maintenance to complete engine and chassis overhauls.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, 8-valve, DOHC
Displacement:
1195 cc
Bore X Stroke:
103 mm x 71.3 mm
Compression Ratio:
13.0:1
Performance
Horsepower:
150 PS (148 hp) @ 9,000 rpm
Torque:
125 Nm (92 lb-ft) @ 6,500 rpm
Fuel System
Fuel Delivery:
Keihin electronic fuel injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 octane
Lubrication System
Oil Type:
Fully synthetic SAE 10W-50 motorcycle oil (e.g., Motorex Power Synt 4T 10W-50 or equivalent API SG, JASO MA/MA2 certified)
Oil Capacity With Filter:
Approximately 3.4 Liters (3.6 US qt)
Cooling System
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex Coolant M5.0 or equivalent)
Coolant Capacity:
Approximately 2.2 Liters (2.3 US qt)
🔧 Transmission
Standard
Transmission Type:
Six-speed, claw-shifted, constant mesh
Clutch Type:
Wet multi-disc clutch, hydraulically operated
Final Drive:
X-ring chain, 525 pitch
Features
Slipper Clutch:
Yes (Assists with deceleration and reduces rear-wheel hop)
📐 Dimensions
Exterior
Length:
2,290 mm (90.2 in)
Height Without Mirrors:
1,405 mm (55.3 in)
Seat Height:
Adjustable: 870 mm (34.3 in) / 890 mm (35.0 in)
Wheelbase:
1,560 mm (61.4 in)
Weights
Dry Weight:
212 kg (467 lbs)
Curb Weight:
230 kg (507 lbs) (approximate with fluids)
Max Payload:
230 kg (507 lbs)
Wheels And Tires
Front Tire Size:
90/90-21
Rear Tire Size:
150/70-17
Front Wheel Type:
Spoked (Tubeless)
Rear Wheel Type:
Spoked (Tubeless)
🛡️ Safety Features
Ratings
ABS:
Bosch 9M2 (switchable on rear, with optional Offroad mode)
Active Features
Traction Control:
KTM Traction Control (MTC) - Multi-stage, lean-angle sensitive (switchable, with optional Offroad mode)
Ride Modes:
Street Mode (Full Power), Rain Mode (Reduced Power)
Passive Features
Lighting:
Halogen headlight, LED taillight and indicators
Handguards:
Integrated handguards for wind and debris protection
💡 Technology Features
Infotainment
Dashboard:
Multi-function LCD display with analogue tachometer
Heated Grips:
Standard equipment on most models
Heated Seat:
Optional accessory
Driver Assistance
ABS:
Switchable ABS system with optional off-road mode
Traction Control:
MTC (Multi-stage Traction Control) with optional off-road mode
Connectivity
Diagnostic Port:
OBD-II compliant diagnostic port for fault code reading and analysis
🔧 Maintenance
Service Intervals
First Service:
1,000 km (600 miles) or 6 months
Major Service Interval:
15,000 km (9,300 miles) or 12 months
Valve Clearance Check:
Every 15,000 km (9,300 miles)
Chain Adjustment:
Every 1,000 km (600 miles) or as needed
Fluid Specifications
Engine Oil Grade:
SAE 10W-50, API SG, JASO MA/MA2
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based, anti-corrosion
Known Issues
Common Issues Summary:
Early models experienced some issues with the fuel pump, starter clutch, and certain electronic components. Some owners reported a tendency for the clutch slave cylinder to leak. Regular adherence to maintenance schedules and using specified fluids is crucial.
Fuel Pump Reliability:
Some early units may have had issues with fuel pump longevity. Check for updates or recall campaigns.
Starter Clutch:
Reports of starter clutch slippage under heavy load, often addressed by updated components.
Clutch Slave Cylinder:
Potential for leaks from the clutch slave cylinder, requiring periodic inspection and potential replacement of seals or the unit.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage and performance-oriented motorcycles, particularly in motocross and enduro.
Model Evolution
Predecessor:
KTM 990 Adventure series
Introduction Year:
The 1190 Adventure was introduced for the 2013 model year, replacing the 990 Adventure.
Design Philosophy:
Designed to be a more road-biased, comfortable, and technologically advanced adventure touring motorcycle while retaining KTM's characteristic performance and off-road capability.
Production
Manufacturing Location:
Mattighofen, Austria
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its potent engine, long-distance comfort, and advanced electronics, making it a strong contender in the adventure touring segment.
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