2014 KTM 1190 Adventure R Service Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure R Year: 2014 Variant: R (Off-road focused) Codes Engine Code: LC8 V-twin 👋 Introduction Market Position Category: Large-capacity Adventure Touring Motorcycle...

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标签: 1190 1190 Adventure R 2014 KTM Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Model:

1190 Adventure R

Year:

Variant:

R (Off-road focused)

Codes

Engine Code:

LC8 V-twin

👋 Introduction

Market Position

Category:

Large-capacity Adventure Touring Motorcycle

Target Audience:

Adventure riders seeking off-road capability and long-distance comfort.

Competitive Analysis

Key Competitors:

BMW R1200GS, Yamaha XT1200Z Super Tenere, Honda Africa Twin (later models), Triumph Tiger Explorer.

Key Features

Off Road Focus:

Spoked wheels, longer travel suspension, higher ground clearance compared to standard Adventure model.

Engine Type:

Powerful V-twin LC8 engine known for its torque and performance.

Electronics Package:

Advanced rider aids including MTC (Motorcycle Traction Control) and ABS.

📋 Manual Details

Coverage Areas

All Systems:

Engine Repair:

Transmission Service:

Electrical Diagnostics:

Chassis Maintenance:

Suspension Adjustment:

Brake Overhaul:

Fuel System Service:

Cooling System Maintenance:

Exhaust System Repair:

Bodywork And Fairings:

Troubleshooting Guides:

Wiring Diagrams:

Torque Specifications:

Maintenance Schedules:

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul procedures, including cylinder head, pistons, crankshaft, connecting rods, timing system.

Engine Management:

EFI system, throttle bodies, fuel injectors, ECU diagnostics, ignition system.

Transmission And Clutch:

Clutch operation, gearbox disassembly and reassembly, lubrication.

Suspension System:

WP Suspension components, fork and rear shock absorber service, adjustment procedures, seal replacement.

Braking System:

Brembo brakes, ABS system diagnostics, hydraulic fluid bleeding, pad and disc replacement.

Electrical System:

Starter motor, alternator, battery, lighting system, ignition coils, sensors, ECU communication.

Fuel And Emission Control:

Fuel pump, fuel filter replacement, evaporative emission control system.

Cooling System:

Radiator, cooling fan, water pump, thermostat, coolant replacement.

Exhaust System:

Muffler, catalytic converter, exhaust pipe maintenance.

Wheels And Tires:

Spoke wheel maintenance, tire pressure, tube replacement.

Frame And Bodywork:

Fairing removal and installation, seat, fuel tank, frame inspection.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks.

Troubleshooting And Diagnostics:

Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation.

Engine Rebuild:

Complete engine disassembly, inspection, and reassembly procedures with detailed instructions and diagrams.

Transmission Overhaul:

Detailed steps for gearbox removal, inspection of gears and shafts, and reassembly.

Suspension Service:

Fork seal replacement, shock absorber servicing, spring and damping adjustments.

Brake System Repair:

Brake caliper rebuild, master cylinder servicing, ABS component diagnostics.

Electrical Component Replacement:

Instructions for replacing sensors, actuators, lighting units, and ECU.

Fuel System Cleaning And Repair:

Fuel injector cleaning, fuel pump testing, and fuel filter replacement.

Wheel And Tire Mounting:

Spoke tensioning, wheel truing, tire mounting and balancing.

Wiring Diagram Interpretation:

Detailed explanation and application of comprehensive electrical schematics.

Technical Depth

Level:

Expert (suitable for professional mechanics and experienced DIY enthusiasts)

Diagnostic Capability:

Advanced diagnostics with specific fault codes and their resolutions.

Rebuild Completeness:

Comprehensive procedures for complete engine and major component overhauls.

📊 Manual Specifications

File Format

Type:

Searchability:

Searchable text content

Resolution:

High-resolution images and diagrams

Print Quality

Suitability:

Printable pages for workshop use

Binding Type

Physical Format If Applicable:

N/A (Digital)

Paper Type

Physical Format If Applicable:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 75° V-twin four-stroke engine

Displacement:

1195 cc (73.0 cu in)

Bore X Stroke:

105 x 69 mm (4.13 x 2.72 in)

Valve Train:

DOHC, four valves per cylinder, cam chain drive

Compression Ratio:

12.5:1

Lubrication:

Forced lubrication with oil cooler

Performance

Claimed Horsepower:

150 hp (112 kW) @ 9,000 rpm

Claimed Torque:

125 Nm (92 lb-ft) @ 6,750 rpm

Fuel System

Fuel Delivery:

Electronic fuel injection (EFI) with twin throttle bodies (52 mm diameter)

Fuel Type:

Unleaded gasoline, min. 95 RON

Fuel Tank Capacity:

30 liters (7.9 US gal)

🔧 Transmission

Standard

Type:

6-speed, claw-shifted

Clutch:

Pankl wet multi-disc clutch (hydraulically operated)

Features

Drive System:

X ring 5/8 x 5/16” chain

📐 Dimensions

Exterior

Length:

2280 mm (89.8 in)

Width Without Mirrors:

900 mm (35.4 in)

Height Overall:

1430 mm (56.3 in)

Seat Height Adjustable:

Yes (Two positions: 890 mm / 870 mm)

Ground Clearance:

265 mm (10.4 in)

Wheelbase:

1580 mm (62.2 in)

Weights

Dry Weight:

212 kg (467 lbs)

Ready To Ride Weight Approx:

230 kg (507 lbs)

Maximum Allowable Weight:

465 kg (1025 lbs)

🛡️ Safety Features

Ratings

Bosch 9M ABS, disengageable, cornering ABS capable (with specific modes)

Traction Control:

KTM MTC (Motorcycle Traction Control), multiple modes, disengageable

Active Features

Ride Modes:

Multiple selectable ride modes affecting MTC and ABS response.

Lighting:

LED Daytime Running Light (DRL), Halogen headlight

Passive Features

Frame Construction:

Chromium-molybdenum steel trellis frame

Ergonomics:

Adjustable handlebars and windscreen for rider comfort and protection.

💡 Technology Features

Infotainment

Dashboard Display:

Multi-function LCD display with LED daytime running light

Optional Features:

Accessory USB socket, GPS mount.

Driver Assistance

ABS Versions:

Bosch 9M Premium, multi-stage, with off-road mode.

Traction Control Versions:

KTM MTC (Motorcycle Traction Control), multiple modes (Sport, Street, Rain, Off-road) linked to ride modes.

Connectivity

Accessory Options:

TPMS (Tire Pressure Monitoring System) can be an accessory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15,000 km (9,320 miles) or 12 months

Air Filter Check:

Every 7,500 km (4,660 miles)

Valve Clearance Check:

First check at 15,000 km (9,320 miles), then every 15,000 km (9,320 miles)

Spark Plug Replacement:

Every 15,000 km (9,320 miles)

Brake Fluid Change:

Every 24 months

Coolant Change:

Every 24 months

Fluid Specifications

Engine Oil Type:

SAE 10W-50, JASO MA, API SJ or higher (e.g., Motorex Power Synth 4T 10W-50)

Engine Oil Capacity:

Approx. 4.0 liters (4.2 US qt) with filter change

Coolant Type:

Glycol-based coolant (e.g., Motorex Coolant M3.0)

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

Mineral oil (e.g., Motorex Hydraulic Fluid HP)

Known Issues

Potential Complaints:

Occasional issues with throttle response at low RPMs, potential for ABS/MTC system glitches if not maintained correctly, some reports of starter clutch issues in early models.

Common Repairs:

Routine wear items: brake pads, tires, chain and sprockets. Suspension seal replacement.

Recommended Parts Vendors

Supplier Examples:

KTM PowerParts, Motorex, Brembo, WP Suspension.

📚 Vehicle History

Brand Heritage

Origin:

KTM AG, Austrian motorcycle manufacturer renowned for off-road prowess.

Model Evolution

Predecessors:

KTM 950 Adventure, 990 Adventure series.

Introduction Year:

2013 (1190 Adventure and Adventure R)

Key Differences From Standard:

The 'R' model features longer travel suspension, spoke wheels, and a higher windshield for enhanced off-road capability and rider protection.

Production

Manufacturing Location:

Mattighofen, Austria

🏆 Awards & Recognition

Recognitions

General Reputation:

Highly acclaimed for its off-road capability and versatility in the adventure touring segment.

Ratings

Motorcycle Journal Reviews:

Consistently praised by major motorcycle publications for performance, handling, and adventure prowess.

Certifications

Emissions Standard:

Euro 3 compliant