Engine Mechanical:
Complete service, diagnosis, and repair for engine assemblies, including block, heads, pistons, crankshaft, camshafts, timing systems.
Engine Control:
Engine control module (ECM) operation, sensors, actuators, fuel injection system, ignition system, emissions control system, diagnosis and repair of related components.
Fuel System:
Fuel delivery, fuel pump, injectors, pressure regulator, evaporative emission control (EVAP) system, fuel tank service.
Cooling System:
Radiator, water pump, thermostat, coolant flow, fan operation, heater core, diagnosis and repair.
Lubrication System:
Oil pump, oil filter, oil passages, lubrication specifications, oil change procedures.
Ignition Starting Charging:
Spark plugs, coils, starter motor, alternator, battery, charging system diagnosis and repair.
Automatic Transmission:
Service, diagnosis, repair, and overhaul of automatic transmissions, including torque converter, valve body, electronic controls, fluid specifications.
Manual Transmission:
UNSPECIFIED (2015 Flex primarily offered with automatic transmissions, but if a manual variant existed, this would cover it).
Drivetrain:
Transfer case, driveshaft, CV joints, differential, axle shafts, repair and service.
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, alignment specifications, diagnosis and repair.
Wheels Tires:
Wheel specifications, tire fitment, rotation, balancing, TPMS (Tire Pressure Monitoring System) service.
Brake System:
Disc brakes, calipers, pads, rotors, hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake service and repair.
Steering:
Steering column, power steering system (hydraulic or electric), rack and pinion, tie rods, steering linkage, diagnosis and repair.
HVAC:
Air conditioning system, heater, climate control module, refrigerant handling, diagnosis and repair.
Restraint System:
Airbags, seat belts, SRS (Supplemental Restraint System) module, diagnosis and repair of SRS components.
Electrical System:
Wiring schematics, power distribution, fuses, relays, battery, charging system, lighting, body control modules (BCM).
Multiplex Can Communication:
CAN (Controller Area Network) bus communication protocols, module communication, network diagnosis and repair.
Interior Components:
Instrument panel, gauges, switches, seats, door locks, power windows, mirrors, interior trim removal and installation.
Exterior Components:
Body panels, doors, hood, tailgate, glass, mirrors, exterior trim, repair and replacement.
Wiper Washer:
Wiper motor, linkages, washer pump, fluid reservoir, operation and repair.
Audio Visual:
Radio, speakers, infotainment system, antenna, diagnosis and repair.
Cruise Control:
Cruise control system operation, components, and diagnosis.
Immobilizer:
Engine immobilizer system operation and diagnosis.
Maintenance:
Scheduled maintenance procedures, fluid changes, filter replacements, inspections.
Diagnosis:
Step-by-step diagnostic procedures for all systems, including troubleshooting charts and symptom analysis.
Repair:
Complete repair procedures for all mechanical, electrical, and body components.
Rebuild:
Detailed procedures for rebuilding major components such as engines and transmissions.
Installation:
Procedures for installing new or replacement parts and components.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems.
Depth:
Factory-level detailed repair information used by dealership technicians.
Visual Aids:
Includes diagrams, illustrations, and exploded views for clarity.
Searchability:
Searchable PDF format for quick access to information.
Oil Change Interval:
Recommended every 7,500 miles or 12 months, or as indicated by the Intelligent Oil Life Monitor (IOLM) system.
Oil Type:
SAE 5W-30 Synthetic Blend (for 3.7L Ti-VCT) or SAE 5W-30 Full Synthetic (for 3.5L EcoBoost), meeting Ford specification WSS-M2C946-A.
Oil Capacity 3.7L:
6.5 quarts (with filter)
Oil Capacity 3.5L Ecoboost:
6.5 quarts (with filter)
Service Intervals Filters
Engine Oil Filter Part Number Example:
Motorcraft FL-500S or equivalent.
Engine Air Filter Part Number Example:
Motorcraft FA-1906 or equivalent.
Cabin Air Filter Part Number Example:
Motorcraft FP-67 or equivalent.
Transmission Fluid Change Interval:
Consult manual for specific recommendations; typically around 100,000 miles for severe service, or as indicated by vehicle's normal service schedule.
Transmission Fluid Type:
MERCON LV Automatic Transmission Fluid.
Coolant Type:
Ford Gold Concentrated Antifreeze/Coolant (meeting Ford specification WSS-M97B51-A1).
Coolant Capacity:
Approximately 13.7 quarts (for 3.5L EcoBoost AWD) / 13.1 quarts (for 3.7L AWD).
Common Issue 1:
Water pump leaks (especially around the weep hole).
Common Issue 2:
Transmission shifting issues or hesitation (may require software updates or internal repair).
Common Issue 3:
Powertrain Control Module (PCM) errors or check engine lights related to sensors or emissions.
Common Issue 4:
Potential for oil leaks from valve covers or oil pan seals.