🏷️ Basic Information

Make:

Ford

Model:

Kuga

Year:

2015

Platform Code:

C520 (Global / Second Generation)

👋 Introduction

Positioning:

The 2015 Ford Kuga is a compact crossover SUV, offering a blend of practicality, driving dynamics, and technology, positioned as a strong competitor in its segment.

Key Competitors:

Nissan Qashqai, Volkswagen Tiguan, Mazda CX-5, Hyundai Tucson, Kia Sportage.

Manual Utility:

Provides technicians and DIY enthusiasts with factory-level diagnostic and repair information, enabling accurate and efficient servicing of the vehicle.

Vehicle Focus:

Designed for the global C520 platform, ensuring coverage across various engine, transmission, and trim configurations.

📋 Manual Details

Primary Coverage:

Service, Maintenance, Diagnosis, Repair

Secondary Coverage:

Electrical Schematics, Wiring Diagrams, Troubleshooting Guides

Estimated Page Count:

Extensive (Specific count not provided, described as comprehensive A-Z)

Type:

Factory Service Manual / Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine mechanical, control systems, fuel service, emissions, cooling, lubrication, intake/exhaust, ignition, starting, charging.

Drivetrain Systems:

Automatic transmission, manual transmission, transfer case, propeller shaft, drive shafts, differentials, axles.

Chassis Systems:

Suspension (front and rear), steering column, power steering, brakes (hydraulic and parking), wheels, tires.

Body And Interior Systems:

Exterior/interior trim, doors, hood, windshield, glass, mirrors, instrument panel, seats, body panels.

Electrical Systems:

Complete electrical diagnostics, wiring schematics, multiplex/CAN communication, audio/visual systems, instrument cluster, lighting.

Comfort And Convenience Systems:

Air conditioning, climate control, cruise control, wiper/washer systems, door locks, horn.

Restraint Systems:

Supplemental Restraint System (SRS) / Airbag system, seat belts, engine immobilizer.

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication.

Diagnostic Procedures:

Troubleshooting guides for all systems, symptom-based diagnostics, fault code interpretation.

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul for all covered systems.

Electrical Repair:

Wiring harness repair, component testing, signal tracing using wiring schematics.

Body And Trim Repair:

Includes procedures for panel alignment, repair of bumpers and body panels, interior trim removal and installation, and glass replacement.

HVAC Service:

Covers air conditioning system service, refrigerant handling, component testing, and cabin filter replacement.

Depth:

Comprehensive: from basic maintenance to advanced engine rebuilds, transmission overhauls, and complex electrical diagnostics.

Diagnostic Tools Required:

While basic diagnostics can be performed with common tools, advanced diagnostics and programming often require Ford's IDS (Integrated Diagnostic System) or compatible aftermarket scan tools.

📊 Manual Specifications

Compatibility:

Windows and macOS

Searchability:

The PDF format is typically searchable, allowing for quick access to specific topics or keywords.

Printable:

Yes, all pages are printable individually or in sections.

Binding Style:

Digital (PDF - no physical binding)

Digital Format:

PDF with high-resolution diagrams and illustrations, zoomable for detail.

⚙️ Engine Specifications

Engine Options:

Likely includes 1.5L EcoBoost, 1.6L EcoBoost, and 2.0L EcoBoost turbocharged petrol engines, as well as 2.0L TDCi Duratorq diesel engines. Specific variants depend on market.

Horsepower Range:

Ranges from approximately 120 HP (diesel) to 240 HP (performance petrol variants).

Injection Type:

Direct Injection (GDI for petrol), Common Rail Injection (for diesel).

Coolant Type:

Ford Super Coolant Premium (Orange) or equivalent; specifications typically require ethylene glycol-based coolant with silicate inhibitors.

Example Engine Codes:

For petrol: GTDA (1.6 EcoBoost), JQMA/JQMB (1.5 EcoBoost). For diesel: Q4JA/Q4JB (2.0 TDCi).

🔧 Transmission

Transmission Type:

Manual transmissions (e.g., MT75, IB5) and PowerShift automatic transmissions (e.g., 6F35, DPS6) were common.

Optional Transmission Type:

All-Wheel Drive (AWD) systems were often paired with specific transmission types.

Transmission Fluid Type:

Specific to transmission type. For example, PowerShift may require specific DCT fluid meeting Ford WSS-M2C200-D2; manual transmissions may use XG-80W-90 or equivalent.

📐 Dimensions

Length:

Approx. 4524 mm (178.1 in)

Width:

Approx. 1838 mm (72.4 in) without mirrors

Height:

Approx. 1683 mm (66.3 in)

Curb Weight:

Varies by configuration, typically from 1500 kg to 1750 kg (3300 lbs to 3850 lbs).

Gross Vehicle Weight Rating:

Exceeds 2200 kg (4850 lbs) depending on engine and specification.

Passenger Volume:

Approximately 2.8 cubic meters (98.5 cubic feet).

Cargo Volume Behind Rear Seats:

Approximately 450 liters (15.9 cubic feet).

Cargo Volume With Rear Seats Folded:

Up to approximately 1603 liters (56.6 cubic feet).

🛡️ Safety Features

Euro Ncap Rating:

Likely achieved a 5-star safety rating, with excellent scores in adult occupant and child occupant protection.

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill Start Assist, Trailer Sway Control.

Passive Safety Features:

Multiple airbags (front, side, curtain), crumple zones, reinforced passenger safety cell, ISOFIX child seat anchors.

💡 Technology Features

Infotainment System:

Ford SYNC infotainment system (likely SYNC 1 or SYNC 2 depending on trim level), featuring Bluetooth, USB connectivity, and optional navigation.

Driver Assistance Features:

Optional features may include Active Park Assist, Blind Spot Information System (BLIS), Lane Departure Warning, and adaptive cruise control.

Connectivity Options:

Voice control, smartphone integration via Bluetooth, and optional Ford Apps connectivity depending on SYNC version.

🔧 Maintenance

Oil Change Interval:

Typically 15,000 miles (24,000 km) or 12 months, whichever comes first, with synthetic oil. Always consult the owner's manual for specific recommendations based on driving conditions.

Air Filter Replacement:

Recommended every 30,000 miles (48,000 km) or as needed based on inspection, especially in dusty environments.

Spark Plug Replacement:

For EcoBoost engines, typically around 60,000-100,000 miles (96,000-160,000 km) depending on the specific plug type and engine variant.

Engine Oil Specification:

Likely Ford WSS-M2C913-D or WSS-M2C948-B (for 5W-20 EcoBoost) or other specified SAE viscosity grades depending on engine. Requires API SN/SN Plus and ACEA A5/B5.

Brake Fluid Specification:

Ford DOT 4 LV High Performance Motor Vehicle Brake Fluid (refer to WSS-M6C65-A1 or equivalent).

Transmission Fluid Manual:

For manual transmissions: Ford Manual Transmission Fluid WSD-M2C200-C (e.g., 75W-80W GL-4).

Power Steering Fluid:

Ford Power Steering Fluid (refer to WSS-M2C195-A).

Coolant Capacity:

Approximately 7-8 liters (7.4-8.5 US quarts), depending on engine and cooling system configuration.

Common Issues:

Potential for minor electrical glitches, issues with the PowerShift dual-clutch transmission (in earlier models), coolant leaks in some engine variants, and occasional EGR valve issues on diesel models.

Preventative Maintenance:

Regularly checking coolant levels, ensuring proper functioning of the cooling fan, and maintaining the battery health are crucial.

📚 Vehicle History

Ford SUV Legacy:

Ford has a long history in SUV and crossover development, with models like the Explorer and Escape preceding the Kuga's introduction to many markets.

Generation Designation:

The 2015 model year falls within the second generation of the Ford Kuga (C520), which was globally launched in 2012, replacing the first-generation model (CX7).

Manufacturing Locations:

Produced globally in various Ford plants, including Spain (Valencia) and Russia (Naberezhnye Chelny), catering to different regional markets.

🏆 Awards & Recognition

Safety Awards:

Generally well-regarded for safety, contributing to Ford's consistent performance in safety ratings by organizations like Euro NCAP.