Harley Davidson FLHRC Road King Classic Motorcycle 2015 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2015 Model Code: FLHRC Category: Cruiser Motorcycle 👋 Introduction Market Position Segment: Flagship touring cruiser, known for comfort...

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标签: 2015 FLHRC Road King Classic Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHRC Road King Classic

Year:

Model Code:

FLHRC

Category:

Cruiser Motorcycle

👋 Introduction

Market Position

Segment:

Flagship touring cruiser, known for comfort and classic styling.

Target Audience:

Long-distance riders, touring enthusiasts, and those who appreciate classic American motorcycle aesthetics.

Competitive Analysis

Competitors:

Indian Chief, Honda Gold Wing, Kawasaki Vulcan Vaquero, Victory Cross Country.

Key Features

Styling:

Classic chrome accents, large windscreen, leather-look saddlebags, comfortable seating.

Powertrain:

Air-cooled Twin Cam 103 V-twin engine, smooth power delivery.

Comfort:

Ergonomic rider triangle, plush seating, ample wind protection.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Chassis:

Electrical System:

Bodywork:

Suspension:

Brakes:

Fuel System:

Cooling System:

Yes (Air-cooled)

Exhaust System:

Wheels And Tires:

Instruments And Controls:

Maintenance Procedures:

Troubleshooting Guides:

Wiring Diagrams:

Page Count

Estimated Pages:

Approximately 800-1000

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF (Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete teardown, assembly, diagnostics, and specifications for the Twin Cam 103 engine.

Engine Management:

EFI system, sensors, actuators, ignition system, and diagnostic trouble codes (DTCs).

Transmission Drivetrain:

Six-speed Cruise Drive transmission, clutch, final drive belt inspection and adjustment.

Chassis Frame:

Frame inspection, steering head bearing service, and general chassis component checks.

Suspension System:

Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement.

Braking System:

Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement, ABS system diagnostics (if equipped).

Electrical System:

Battery, charging system (alternator, stator, regulator/rectifier), starting system, lighting, ignition, and accessory circuits.

Fuel Delivery:

Fuel tank removal/installation, fuel pump, fuel filter replacement, and fuel line inspection.

Body And Trim:

Fairing removal/installation, saddlebag service, windshield adjustment, seat removal, and fender maintenance.

Wheels And Tires:

Tire replacement, wheel bearing service, and spoke adjustment (if applicable).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake checks, and lubrication points.

Component Overhaul:

Detailed step-by-step instructions for engine, transmission, and brake component rebuilds.

Diagnostic Procedures:

Troubleshooting symptom-based diagnostics, fault code interpretation, and diagnostic tool usage.

Wiring Troubleshooting:

Systematic approach to diagnosing electrical faults using wiring diagrams.

Alignment And Adjustments:

Steering head adjustment, clutch cable adjustment, and suspension settings.

Recalibration Procedures:

Throttle position sensor (TPS) reset, idle air control (IAC) valve procedures.

Technical Depth

Depth:

Comprehensive, from basic owner maintenance to complete engine and transmission rebuilds.

Diagnostics:

Advanced diagnostic procedures for all major systems, including electronic diagnostics.

Torque Specifications:

All critical torque specifications provided for fasteners.

Clearances:

Engine internal clearances (piston-to-cylinder, valve lash, etc.) and critical component clearances.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Quality:

High-resolution scans of original factory documentation, suitable for printing.

Binding Type

Binding:

Not applicable (digital PDF format)

Paper Type

Paper:

Not applicable (digital PDF format)

Accessibility

Access:

Instant download

Licensing

License:

No expiry dates, perpetual access

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103 V-twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)

Compression Ratio:

9.0:1

Valve Train:

Pushrod-actuated, overhead valves with hydraulic lifters, 2 valves per cylinder

Ignition:

High-performance, screen-mounted, electronic spark control

Performance

Horsepower Est:

Approx. 75-85 HP @ 5010 RPM (crankshaft, estimated)

Torque Est:

Approx. 100-105 lb-ft @ 3500 RPM (crankshaft, estimated)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fuel Capacity:

6.0 gallons (22.7 L)

🔧 Transmission

Standard

Transmission Type:

6-Speed Cruise Drive

Clutch:

Clutched, multi-plate, wet

Primary Drive:

46/30

Final Drive:

3.375

Features

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.825, 5th: 3.235, 6th: 2.790

Transmission Fluid:

Harley-Davidson Formula+ or equivalent (refer to manual for specific type and capacity)

📐 Dimensions

Exterior

Length:

97.3 in. (2471 mm)

Width:

37.4 in. (950 mm)

Height:

54.1 in. (1375 mm)

Wheelbase:

63.5 in. (1612 mm)

Ground Clearance:

5.1 in. (130 mm)

Seat Height:

27.1 in. (688 mm) (unladen)

Handlebar Width:

36.0 in. (914 mm)

Rake:

Trail:

6.22 in. (158 mm)

Weights

Dry Weight:

747 lbs (339 kg)

Wet Weight:

Approx. 785 lbs (356 kg) (estimated)

Gvwr:

Not Specified (typically relates to motorcycle gross vehicle weight rating)

🛡️ Safety Features

Ratings

Safety Certification:

DOT, EPA, CARB compliance as applicable.

Active Features

Braking System:

Dual front disc brakes, single rear disc brake. Optional Anti-lock Braking System (ABS) available.

Lighting:

Halogen headlamp, LED tail lamp, front and rear turn signals.

Passive Features

Frame Construction:

Steel frame and swingarm for robust handling.

Mirrors:

Large, adjustable mirrors for improved visibility.

Sidestand:

Integrated sidestand with safety interlock (engine may not start if deployed).

💡 Technology Features

Infotainment

Audio System:

Factory-installed premium audio system with AM/FM radio, optional CB/intercom, and passenger controls.

Display:

Analog gauges with a central LCD display for odometer, trip meters, fuel level, and gear indicator.

Connectivity:

Bluetooth connectivity for audio streaming and hands-free calling (dependent on head unit).

Driver Assistance

Optional Anti-lock Braking System (ABS) for enhanced braking control.

Cruise Control:

Electronic cruise control for highway comfort.

Electrical Features

Ignition System:

Electronic ignition with knock sensors for optimized performance and emissions.

Security:

H-D Smart Security System with hands-free key fob.

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 6 months, whichever comes first.

Subsequent Service:

Every 5000 miles (8000 km) or 12 months thereafter (refer to manual for specific details per component).

Engine Oil Change:

Every 5000 miles (8000 km) or 12 months.

Transmission Oil Change:

Every 10,000 miles (16,000 km) or 24 months.

Primary Chain Case Oil Change:

Every 10,000 miles (16,000 km) or 24 months.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 Full Synthetic SAE 20W-50 (or recommended alternative specified in manual).

Transmission Fluid:

Harley-Davidson Formula+ (or recommended alternative specified in manual).

Primary Chain Case Fluid:

Harley-Davidson Formula+ (or recommended alternative specified in manual).

Brake Fluid:

DOT 4 (refer to manual for specific Harley-Davidson approved fluids).

Known Issues

Charging System:

Potential for regulator/rectifier failure over time, leading to battery charging issues (covered in manual).

Clutch Actuation:

Some riders report a stiff clutch lever; hydraulic clutch systems can require specific fluid and bleed procedures (detailed in manual).

Suspension Harshness:

Stock suspension may be considered firm by some; manual covers fork oil changes and rear shock adjustments.

Exhaust Leaks:

Exhaust gaskets can wear over time, leading to leaks; manual covers their inspection and replacement.

📚 Vehicle History

Brand Heritage

Brand Establishment:

Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer.

Brand Philosophy:

Emphasizes freedom, individuality, and the open road.

Model Evolution

Road King Introduction:

The Road King line was introduced in 1994, building on the legacy of classic Harley-Davidson touring bikes.

Classic Trim:

The 'Classic' designation typically signifies added vintage styling cues like spoke wheels and leather-look saddlebags.

Powertrain Development:

The FLHRC has featured various Harley-Davidson V-twin engines over the years, with the Twin Cam 103 being a prominent choice in recent models.

Production

Manufacturing Location:

Primarily manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Model Recognition:

Consistently rated as a top touring motorcycle by automotive and motorcycle publications.

Brand Awards:

Harley-Davidson frequently appears in 'Best of' lists for cruiser and touring segments.

Certifications

Emissions Compliance:

Meets EPA and CARB emissions standards for its model year.