Target Audience:
Harley-Davidson owners, independent repair shops, enthusiasts seeking in-depth knowledge
Key Competitors Vehicle:
Indian Springfield, Honda Gold Wing (touring segment focus)
Model Features:
Batwing fairing, saddlebags, premium infotainment system, cruise control, ABS, rider comfort features
Engine:
Twin Cam 103 High Output, Engine disassembly, assembly, inspection, tuning, diagnostics
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI), fuel pump, injectors, throttle body, pressure testing
Ignition System:
Ignition timing, spark plugs, ignition coils, sensors (crank position, cam position)
Transmission:
6-speed Cruise Drive, internal components, clutch, primary drive, final drive belt maintenance
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter, lighting, fuses, relays, diagnostic codes
Chassis Suspension:
Frame, front fork (showa dual bending valve), rear shock absorbers, swingarm, wheel bearings, steering head bearings
Braking System:
Front and rear disc brakes, calipers, master cylinders, brake lines, ABS (Anti-lock Braking System) diagnostics and bleeding procedures
Bodywork:
Fairing, saddlebags, fenders, seat, fuel tank, fairing lowers, instrumentation, audio system
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), Harley-Davidson Digital Technician II (HD-DTT) interface usage
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, brake fluid replacement, coolant (if applicable), spark plug service
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, electrical gremlins, engine performance problems
Repair:
Complete disassembly and reassembly of all major components and systems, component replacement, calibration
Installation:
Guidelines for installing authorized accessories and upgrades (e.g., exhaust systems, handlebars, lighting)
Performance Tuning:
Basic tuning procedures, fuel map adjustments (for applicable models), idle speed adjustment
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics
Engine Type:
Air-cooled, Twin Cam 103 High Output
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Valve Train:
Pushrod-actuated, overhead valves with hydraulic lifters; two valves per cylinder
Horsepower:
Approx. 78 HP @ 5010 RPM (Manufacturer estimate, actual may vary)
Torque:
Approx. 105 ft-lbs @ 3500 RPM (Manufacturer estimate, actual may vary)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
91 octane or higher unleaded gasoline
System Name:
Boom! Box 6.5 GT
Features:
6.5-inch color touchscreen, AM/FM/Weather band, USB/SD card slot, Bluetooth connectivity, GPS navigation, integrated CB/Intercom
Audio:
Integrated amplifier, premium speakers
Phone Integration:
Bluetooth for hands-free calling and audio streaming
Initial Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter (refer to manual for specifics)
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 (P/N 62600016 or equivalent API CI-4)
Engine Oil Capacity:
4.0 US quarts (3.8 liters)
Primary Chain Case Oil:
Harley-Davidson Genuine Primary/Transmission Lubricant (P/N 99834-05 or equivalent)
Primary Chain Case Oil Capacity:
3.0 US quarts (2.8 liters)
Transmission Oil:
Harley-Davidson Genuine Primary/Transmission Lubricant (P/N 99834-05 or equivalent)
Transmission Oil Capacity:
2.8 US quarts (2.6 liters)
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals
Electrical Concerns:
Occasional issues with charging system components (stator, regulator), speedometer inaccuracies, or infotainment glitches
Engine Performance:
While generally reliable, some owners report minor oil leaks or performance inconsistencies requiring ECU remapping or exhaust tuning
Founding:
1903, Milwaukee, Wisconsin
Iconic Models:
Electra Glide, Sportster, Softail series
Street Glide Introduction:
Introduced in 2006 as a stripped-down Electra Glide
Special Trim Introduction:
The 'Special' designation typically signifies higher-end features and aesthetics
Manufacturing Location:
USA
