2015 Harley Davidson SOFTAIL FLSTF FAT BOY Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail FLSTF Fat Boy Year: 2015 Codes Model Code: FLSTF 👋 Introduction Market Position Positioning: The 2015 Fat Boy represents a modern interpretation...

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标签: 2015 FAT BOY FLSTF Harley Davidson Misc Motorcycle Motorcycles SOFTAIL

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail FLSTF Fat Boy

Year:

Codes

Model Code:

FLSTF

👋 Introduction

Market Position

Positioning:

The 2015 Fat Boy represents a modern interpretation of Harley-Davidson's iconic cruiser heritage, blending classic styling with contemporary engineering.

Competitive Analysis

Competitors:

Competes with other large-displacement cruisers from brands like Indian Motorcycle, Victory Motorcycles (discontinued), and Japanese manufacturers offering similar styling.

Key Features

Styling:

Iconic wide front tire, chrome accents, teardrop fuel tank, and broad handlebars.

Engine:

Harley-Davidson's air-cooled Twin Cam 103 V-twin engine, known for its torque and distinctive sound.

Ride Quality:

Comfortable riding position and smooth power delivery suitable for long-distance touring and cruising.

Manual Value Proposition

Value:

This service manual is an indispensable tool for owners and technicians looking to maintain, diagnose, and repair the 2015 FLSTF Fat Boy with factory-specified procedures and data.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and maintenance for the 2015 Harley-Davidson Softail FLSTF Fat Boy.

Diagnostic Coverage:

Detailed diagnostic procedures, troubleshooting guides, and fault code interpretation.

Page Count

Estimated Page Count:

Over 700 pages (typical for a full factory service manual).

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Engine disassembly, assembly, inspection, diagnosis, and repair for the Twin Cam 103 engine.

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, and fuel tank service.

Ignition System:

Ignition module, spark plugs, ignition coils, and troubleshooting.

Transmission:

6-speed Cruise Drive transmission service, including disassembly, assembly, and fluid changes.

Clutch:

Clutch operation, adjustment, and repair procedures.

Drive Train:

Final drive belt inspection, tensioning, and replacement.

Suspension:

Front fork (telescopic) and rear shock absorber maintenance, adjustment, and overhaul.

Brakes:

Brake system service, including hydraulic lines, master cylinders, calipers, pads, and bleeding procedures.

Electrical System:

Wiring diagrams, battery, charging system, starter, lighting, and electronic controls.

Chassis:

Frame inspection, steering head bearing service, and general chassis components.

Bodywork:

Fender removal and installation, fuel tank mounting, seat assembly, and other body panels.

Wheels Tires:

Wheel bearing service, tire inspection and replacement, and tire pressure recommendations.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain/belt adjustments, lubrication, and general inspection.

Troubleshooting:

System-specific troubleshooting guides, diagnostic flowcharts, and common problem identification.

Engine Repair:

Complete engine rebuild procedures, including top-end and bottom-end overhauls.

Transmission Repair:

Transmission disassembly, inspection of gears and bearings, reassembly, and adjustment.

Electrical Diagnosis:

Diagnostic steps for electrical faults, including use of multimeters and test equipment.

Suspension Overhaul:

Fork seal replacement, fork oil changes, and rear shock absorber service.

Brake System Service:

Brake fluid flush, pad replacement, caliper service, and bleeding.

Component Replacement:

Detailed instructions for replacing various components like starters, alternators, fuel pumps, etc.

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments to full engine and transmission overhauls.

Accuracy:

Factory-level accuracy and detail, essential for professional or advanced DIY mechanics.

📊 Manual Specifications

File Format

Format:

Digital PDF

Searchability:

Searchable text allows for quick access to specific information.

Print Quality

Quality:

High-resolution scans of original factory documentation.

Binding Type

Type:

N/A (Digital PDF)

Paper Type

Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103, V-twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.6:1

Valve Train:

Pushrod-actuated, overhead valves with two valves per cylinder

Performance

Torque Peak:

Approximately 101 ft-lbs @ 3250 RPM (specified by Harley-Davidson for Twin Cam 103 in this configuration).

Horsepower Peak:

Not officially published by Harley-Davidson, but estimated to be around 75-80 HP.

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline, 91 octane (R+M)/2 minimum

🔧 Transmission

Standard

Type:

6-speed Cruise Drive, constant mesh

Gear Ratios:

1st: 9.312, 2nd: 6.471, 3rd: 4.792, 4th: 3.874, 5th: 3.307, 6th: 2.790

Primary Drive:

Plated, heavy-duty, 35 mm silent chain; gear ratio 34/46

Final Drive:

Belt Drive, 25 mm wide, 70-tooth pulley; 32/46 ratio

Features

Clutch:

Hydraulically actuated, 10-plate, wet clutch

Transmission Fluid:

Harley-Davidson Genuine Formula + Transmission & Primary Chaincase Lubricant

Transmission Fluid Capacity:

Approximately 1.0 L (1.1 US qt)

📐 Dimensions

Exterior

Length:

96.9 in. (2460 mm)

Seat Height Laden:

26.1 in. (663 mm)

Ground Clearance:

4.5 in. (115 mm)

Weights

Dry Weight:

679 lbs. (308 kg)

Gross Vehicle Weight Rating:

1160 lbs. (526 kg)

Fuel Capacity:

5.0 gal. (18.9 L) (including 1.0 gal. reserve)

Wheels Tires

Front Tire:

130/90B16 67H

Rear Tire:

150/80B16 77H

Wheel Type:

Chrome radial laced steel spoke wheels

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subjected to automotive crash testing standards.)

Active Features

Brakes:

Dual-action, front and rear, hydraulic disc brakes.

Optional Anti-lock Braking System (ABS) available for this model year and configuration.

Passive Features

Lighting:

Halogen headlamp, LED taillight, and front/rear turn signals.

Frame Construction:

Steel frame and front fork designed for stability and handling.

💡 Technology Features

Infotainment

Audio System:

Base models typically do not include a radio or infotainment system. Optional audio systems were available from Harley-Davidson or aftermarket suppliers.

Driver Assistance

ABS Availability:

ABS was an optional feature, which could be specified at the time of purchase.

Connectivity

Diagnostic Ports:

Includes diagnostic connectors for use with Harley-Davidson diagnostic tools (e.g., Digital Technician).

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months.

Transmission Primary Fluid Change:

Every 10,000 miles (16,000 km) or 24 months.

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or approved equivalent).

Engine Oil Capacity:

Approximately 3.7 U.S. quarts (3.5 L) with filter change.

Brake Fluid Type:

DOT 4

Fork Oil Type:

Harley-Davidson Genuine front fork oil (refer to manual for specific viscosity based on rider preference and conditions).

Known Issues

Common Wear Items:

Clutch cable adjustment, wheel bearings, brake pads, and drive belt inspection.

Twin Cam Considerations:

While generally robust, early Twin Cam engines (prior to some internal updates) had potential for cam chain tensioner wear; later models like the 2015 generally improved in this area.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles.

Model Evolution

Fat Boy Origin:

The Fat Boy was first introduced in 1990, quickly becoming a cultural icon, most famously in the film 'Terminator 2: Judgment Day'.

Twin Cam Era:

The 2015 model features the evolution of the Twin Cam engine platform, which replaced the Evolution Big Twin in 1999.

Production

Manufacturing Location:

Primarily manufactured in the United States (e.g., York, Pennsylvania; Kansas City, Missouri).

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Harley-Davidson Fat Boy has consistently been recognized as an iconic cruiser, often featured in media and celebrated for its distinctive styling.

Ratings

User Satisfaction:

Generally high user satisfaction for its classic styling, comfortable ride, and powerful V-twin engine.

Certifications

Manual Certification:

Factory service manual, adhering to Harley-Davidson's own technical standards and procedures.