2015 HD Harley Davidson Touring Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2015 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Positioning: Essential resource for Harley-Davidson Touring model owners and independent...

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类型: Motorcycle

斯库: 394839

标签: 2015 Harley Davidson Misc Motorcycle Motorcycles Touring

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring

Year:

Product Type:

Workshop Service Repair Manual

👋 Introduction

Market Position

Positioning:

Essential resource for Harley-Davidson Touring model owners and independent repair shops, offering professional-level service information.

Competitive Analysis

Value Proposition:

Provides factory-accurate data, saving significant costs compared to dealership service and ensuring proper maintenance and repairs.

Key Features

Feature 1:

Detailed schematics and diagrams for all systems.

Feature 2:

Step-by-step repair procedures with clear instructions.

Feature 3:

Comprehensive troubleshooting guides for common and complex issues.

Feature 4:

Torque specifications, clearances, and tolerances for all critical components.

Feature 5:

Wiring diagrams for electrical system diagnostics and modifications.

📋 Manual Details

Coverage Areas

Models Covered:

All 2015 Harley-Davidson Touring Models (e.g., Electra Glide Ultra Classic, Street Glide, Road Glide, Road King)

Page Count

Estimated Page Count:

High (Typical for comprehensive Harley-Davidson service manuals, often 800+ pages)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of Twin Cam engines (103ci, 110ci etc.), including engine assembly, disassembly, inspection, and troubleshooting.

Fuel System:

Electronic Sequential Port Fuel Injection (ESPFI) diagnostics, component testing, and calibration.

Ignition System:

Ignition system components, diagnostics, timing, and troubleshooting.

Transmission And Drivetrain:

Six-speed Cruise Drive transmission service, clutch operation, primary drive, and final drive maintenance.

Chassis And Suspension:

Front and rear suspension systems, steering head bearings, fork service, shock absorber adjustments and replacement.

Brakes:

Hydraulic braking systems, caliper service, brake fluid replacement, ABS diagnostics and troubleshooting.

Electrical System:

Comprehensive coverage of the entire electrical system, including battery, charging system, lighting, starter, wiring diagrams, and component testing.

Bodywork And Fairings:

Installation, removal, and repair of body panels, fairings, saddlebags, and related components.

Diagnostics:

Troubleshooting charts, fault code interpretation, and diagnostic procedures using Harley-Davidson Diagnostic capabilities.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, brake fluid flushes, and lubrication schedules.

Engine Repair:

Top-end rebuilds, bottom-end overhauls, piston and cylinder replacement, valve adjustments, and timing adjustments.

Transmission Repair:

Clutch plate replacement, transmission gear inspection and replacement, and shifting mechanism adjustments.

Electrical Troubleshooting:

Step-by-step diagnostics for common electrical faults, including intermittent issues and component failures.

Suspension Service:

Fork seal replacement, damper rod service, air suspension system maintenance, and rear shock replacement.

Brake System Service:

Brake pad replacement, caliper overhaul, hydraulic line bleeding, and ABS module diagnostics.

Fuel System Diagnostics:

Injector testing, fuel pressure checks, throttle body cleaning, and idle speed adjustments.

Diagnostic Tool Usage:

Guidance on utilizing Harley-Davidson's Digital Technician or similar diagnostic tools.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and component rebuilds. Includes detailed diagnostic trees and specifications.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully bookmarked for quick navigation, likely text-searchable.

Print Quality

Quality:

High-resolution, suitable for printing sections or the entire manual.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Twin Cam

Displacement Options:

Typically 103 cubic inches (1690cc) and 110 cubic inches (1802cc) for touring models in 2015.

Engine Configuration:

Air-cooled, 45-degree V-twin

Valve Train:

Pushrod-actuated overhead valves, 2 valves per cylinder

Performance

Horsepower 103Ci:

Approx. 75-80 HP (Varies slightly by model and tune)

Torque 103Ci:

Approx. 98-105 lb-ft @ 3500 RPM

Horsepower 110Ci:

Approx. 80-85 HP (Varies slightly by model and tune)

Torque 110Ci:

Approx. 105-115 lb-ft @ 3750 RPM

Fuel System

System:

Electronic Sequential Port Fuel Injection (ESPFI)

Throttle Control:

Electronic Throttle Control (ETC) / Ride-by-Wire

Cooling System

Type:

Air-cooled

🔧 Transmission

Standard

Type:

6-Speed Cruise Drive Transmission

Optional

Options:

N/A (Standard across touring models)

Features

Gear Ratios:

Specific ratios for each gear provided in manual (e.g., 1st gear: 9.59, 6th gear: 0.81)

Clutch Type:

Wet, multi-plate, hydraulic actuation

Final Drive:

Belt Drive

Fluid Specifications

Primary Chain Case Fluid:

Harley-Davidson primary lubricant or equivalent (e.g., Syn3)

Transmission Fluid:

Harley-Davidson transmission lubricant or equivalent (e.g., Syn3)

📐 Dimensions

Exterior

Length:

Varies by model (e.g., Ultra Limited: ~101.0 in / 2565 mm)

Width:

Varies by model (e.g., handlebar width)

Height:

Varies by model (e.g., seat height)

Weights

Dry Weight:

Varies by model (e.g., Street Glide: ~790 lbs / 358 kg)

Wet Weight:

Varies by model (e.g., Ultra Limited: ~870 lbs / 395 kg)

Gross Vehicle Weight Rating Gvwr:

Typically around 1360 lbs (617 kg)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle safety is typically assessed through independent tests and rider experience, not standardized crash ratings like cars).

Active Features

Standard on most 2015 Touring models (Anti-lock Braking System).

Linked Brakes:

Some models may feature linked brake systems, detailed in the manual.

Passive Features

Lighting:

Halogen or LED headlights, taillights, and turn signals.

Chassis Design:

Robust frame construction for stability.

💡 Technology Features

Infotainment

Audio System:

Boom! Box 6.5 GT infotainment system (or similar depending on trim), often with AM/FM, CB, intercom, and navigation.

Connectivity:

Bluetooth connectivity for audio and calls, USB port.

Driver Assistance

Cruise Control:

Standard on most touring models.

Keyless Ignition:

Standard key fob ignition system.

Diagnostics Interface

Diagnostic Port:

Located typically near the battery or frame downtube, requires specific H-D diagnostic tools for full access.

🔧 Maintenance

Service Intervals

Initial Service:

Typically at 1,000 miles (1600 km) - includes engine oil and filter change, primary chain case oil change, inspection of all systems.

Subsequent Service:

Every 5,000 miles (8,000 km) or annually, whichever comes first - includes engine oil and filter change, primary chain case oil change, inspection.

Other Intervals:

Spark plugs, brake fluid, drive belt inspection, fork oil, and steering head bearings have specific mileage or time intervals detailed in the manual.

Fluid Specifications

Engine Oil:

Harley-Davidson 20W-50 SYN3 Synthetic Motorcycle Oil or equivalent.

Primary Chain Case Fluid:

Harley-Davidson Primary Chain Case Lubricant (Formula+ or SYN3)

Transmission Fluid:

Harley-Davidson Transmission Lubricant (SYN3)

Brake Fluid:

DOT 4 Harley-Davidson Heavy Duty Brake Fluid or equivalent.

Fork Oil:

Specific weight fork oil (e.g., 10W), quantity specified per model.

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, wheel bearings, steering head bearings, drive belt, and suspension components.

Common Troubleshooting

Starting Issues:

Battery health, starter solenoid, fuel delivery, and ignition system checks.

Performance Issues:

Air filter restrictions, spark plug condition, fuel injector fouling, and exhaust system leaks.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser/touring motorcycles.

Model Evolution

Touring Lineage:

The Touring line has evolved from earlier models like the Electra Glide, offering increasing comfort, technology, and performance for long-distance riding.

Production

Manufacturing Location:

Primarily assembled in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty within the motorcycle industry.

Ratings

Industry Perception:

2015 Touring models are generally well-regarded for their comfort, touring capability, and iconic styling.