Positioning:
Cruiser motorcycle, touring-oriented variant of the Sportster line
Competitors:
Other mid-size cruisers from manufacturers like Indian, Yamaha, Honda, Suzuki, and Kawasaki, though often differentiated by brand loyalty and platform heritage.
Touring Features:
Windshield, saddlebags, comfortable rider and passenger seating, designed for longer rides compared to standard Sportster models.
Engine Heritage:
Utilizes the iconic Harley-Davidson Evolution engine, known for its torque and distinctive V-twin character.
Audience:
Riders seeking a more accessible and comfortable Harley-Davidson cruiser experience, particularly those interested in light touring and comfortable everyday riding.
Engine:
Comprehensive engine overhaul, diagnostics, and component repair (including cylinder heads, pistons, crankshaft, lubrication system)
Fuel System:
Fuel injection system (EFI), fuel pump, fuel lines, throttle body, injectors, fuel tank, diagnostics
Transmission:
5-speed constant mesh transmission, clutch assembly, primary drive, secondary drive (belt drive), troubleshooting, disassembly, and assembly
Electrical System:
Ignition system, starting system, charging system (alternator, regulator/rectifier), battery, lighting, instruments, diagnostics, wiring diagrams
Brakes:
Front and rear brake systems (calipers, rotors, master cylinders, brake lines), bleeding, adjustments, service
Suspension:
Front fork (telescopic), rear shock absorbers, adjustments, rebuild procedures
Wheels And Tires:
Wheel bearing service, tire replacement, wheel alignment checks
Frame And Bodywork:
Frame inspection, body panel removal and installation, fenders, seat, handlebars, rider controls
Cooling System:
Engine oil cooling (air-cooled engine with oil cooler), oil level checks and changes
Exhaust System:
Exhaust pipes, mufflers, mounting, inspection
Maintenance:
Routine maintenance, scheduled service, oil changes, filter replacements, spark plug service, belt tension checks
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, error code interpretation
Repair:
Detailed procedures for component removal, disassembly, inspection, repair, and reassembly
Adjustments:
Clutch adjustment, throttle cable adjustment, brake lever adjustment, suspension adjustments
Installation:
Component installation procedures, torque specifications for critical fasteners
Special Tools:
Identification and usage of required special service tools, including illustrations
Depth:
Comprehensive, step-by-step procedures with detailed explanations and pictorial diagrams from bumper to bumper
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos for all service repair procedures
Specifications:
Service data, precautions, factory specifications, allowable limits, tightening torques, wear limits
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
1202 cc (73.4 cubic inches)
Bore X Stroke:
3.000 in. x 3.492 in. (76.2 mm x 88.7 mm)
Horsepower Estimate:
Approximately 65-70 HP (est. @ 5500 RPM)
Torque Estimate:
Approximately 70-75 ft-lbs (est. @ 3500 RPM)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
Oil Capacity:
3.0 US qt (2.8 L)
Oil Type Specification:
Harley-Davidson SYN3 (Synthetic) or equivalent SAE 20W50 motorcycle oil
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter.
Engine Oil:
SAE 20W50 (Harley-Davidson SYN3 recommended)
Transmission Oil:
SAE 50 (Harley-Davidson Formula+ recommended)
Primary Chain Case Oil:
Harley-Davidson Formula+ or equivalent SAE 50 weight transmission lubricant
Brake Fluid:
DOT 4 (for ABS models) or DOT 5.1 (non-ABS models)
Common Wear Items:
Clutch wear, brake pad wear, tire wear, belt drive maintenance (tension and alignment), fork seal leaks.
Potential Electrical:
Less common in this era but can include charging system issues (regulator/rectifier) or sensor failures.
Engine Considerations:
Evolution engines are generally robust, but regular oil changes and proper care are essential for longevity. Valve adjustments may be required periodically.
