Kia Cerato Complete Workshop Service Repair Manual 2016 2017

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🏷️ Basic Information Identification Make: Kia Model: Cerato Model Alias: Forte (North America), Spectra (some markets) Generation Generation: Third Generation (YD) Generation Years: 2013-2018 (global launch 2013, facelift 2016) Codes...

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标签: 2016 2017 Car Cars Cerato Kia Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cerato

Model Alias:

Forte (North America), Spectra (some markets)

Generation

Generation:

Third Generation (YD)

Generation Years:

2013-2018 (global launch 2013, facelift 2016)

Codes

Model Code:

YD (global platform)

👋 Introduction

Market Position

Segment:

Compact Car (C-segment)

Target Audience:

Value-conscious buyers seeking a reliable, stylish, and well-equipped compact vehicle

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Mazda3, Hyundai Elantra, Ford Focus

Competitive Advantage:

Often praised for its sharp styling, extensive feature set for the price, and improved driving dynamics compared to predecessors

Key Features

Styling:

Sleek and modern exterior design, often considered one of the most attractive in its class

Interior:

Well-appointed interior with good quality materials, user-friendly layout, and comfortable seating

Value Proposition:

Offers a strong balance of features, performance, and affordability

Facelift Updates 2016:

Revised exterior styling (front/rear fascia, lights), updated interior trim, improved suspension tuning, enhanced technology features

📋 Manual Details

Coverage Areas

Coverage Years:

2016, 2017

Body Styles Covered:

Sedan, Hatchback (5-door), Coupe (Koup)

Geographic Markets Covered:

Global (specifications may vary by region)

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Workshop Service Repair Manual

Content Focus:

Comprehensive repair, maintenance, diagnosis, and troubleshooting

Language

Language:

English

Format

Format:

Digital Download (PDF)

Accessibility:

Printable, Searchable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system

Engine Management:

Fuel injection, ignition system, emission control, engine control module (ECM) diagnosis and testing

Transmission Manual:

Manual transmission (M/T) overhaul, clutch system, gear shift mechanism

Transmission Automatic:

Automatic transmission (A/T) overhaul, torque converter, valve body, transmission control module (TCM) diagnosis

Drivetrain:

Front-wheel drive (FWD) system, drive shafts, differential, hubs

Suspension:

Front suspension (struts, control arms, stabilizer bar), rear suspension (torsion beam, multi-link depending on variant), shock absorbers, springs

Steering:

Power steering system (electric power steering - EPS), steering column, tie rods, steering rack

Brakes:

Front and rear brake systems (disc brakes), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, master cylinder

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays

Body Electrical:

Power windows, power door locks, mirrors, wipers, horn, power outlets

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, climate control unit

Body And Chassis:

Body structure, chassis components, corrosion protection, undercoating, doors, hood, trunk, bumpers, glass, seals

Interior Trim:

Dashboard, seats, headliner, door panels, carpet, seat belts

Infotainment System:

Audio system, navigation system (if equipped), Bluetooth connectivity, USB interfaces

Driver Assistance:

Parking sensors, backup camera, cruise control (standard/adaptive depending on trim), electronic stability control (ESC)

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush, coolant flush

Troubleshooting:

Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides

Component Replacement:

Detailed steps for replacing major and minor components across all systems

Engine Rebuild:

Complete engine disassembly, inspection, and reassembly procedures

Transmission Overhaul:

Step-by-step instructions for disassembling, repairing, and reassembling transmissions

Brake Service:

Brake pad and rotor replacement, caliper service, bleeding procedures

Electrical Diagnosis:

Wiring diagrams, circuit testing procedures, component testing

HVAC Service:

Refrigerant charging, leak detection, component replacement (compressor, evaporator)

Wheel Alignment:

Specifications and procedures for checking and adjusting wheel alignment

Timing Belt Replacement:

Detailed instructions for timing belt (or chain) service, including tensioner and idler pulley replacement

Safety Systems Repair:

Airbag system inspection and replacement, seatbelt service

Technical Depth

Depth:

Comprehensive, covering all aspects from basic checks to complete engine and transmission rebuilds

Diagnostic Capabilities:

Includes diagnostic flowcharts, common fault codes, and testing procedures for various electronic control modules (ECMs, TCMs, ABS modules)

Torque Specifications:

Detailed torque values for all critical fasteners across all major components

Schematics:

Includes electrical wiring diagrams for all vehicle systems, HVAC, powertrain, and body controls

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-based and searchable, allowing quick access to specific information

Print Quality

Print Readability:

High resolution for clear viewing of text and diagrams

Diagram Clarity:

Detailed exploded views, assembly diagrams, and wiring schematics

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

G4FC, G4FD (Nu engine family)

Displacement:

1.6 Liters (1591 cc)

Engine Type:

Naturally Aspirated Inline-4 Cylinder DOHC

Valvetrain:

Dual Overhead Camshafts (DOHC), 16 Valves

Bore X Stroke:

77.0 mm x 85.4 mm

Compression Ratio:

10.3:1

Horsepower:

Approx. 130-132 hp @ 6300 rpm (varies slightly by market/tune)

Torque:

Approx. 118-120 lb-ft (160-163 Nm) @ 4850 rpm (varies slightly by market/tune)

Performance

Engine Code Performance:

G4KD (2.0L - some markets)

Displacement Performance:

2.0 Liters (1998 cc)

Engine Type Performance:

Naturally Aspirated Inline-4 Cylinder DOHC

Horsepower Performance:

Approx. 156-164 hp @ 6200-6500 rpm

Torque Performance:

Approx. 144-147 lb-ft (195-200 Nm) @ 4700-4800 rpm

Engine Code Performance Turbo:

G4FJ (1.6 T-GDi - Turbocharged Gasoline Direct Injection)

Displacement Performance Turbo:

1.6 Liters (1591 cc)

Engine Type Performance Turbo:

Turbocharged Inline-4 Cylinder DOHC GDI

Horsepower Performance Turbo:

Approx. 201 hp @ 6000 rpm

Torque Performance Turbo:

Approx. 195 lb-ft (265 Nm) @ 1350-4500 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) for G4FC/G4FD/G4KD, Gasoline Direct Injection (GDI) for G4FJ

Recommended Fuel:

87 Octane Unleaded Gasoline (for naturally aspirated engines), higher octane recommended for Turbo

Emissions Standards:

Euro 5 / ULEV-2 (market dependent)

🔧 Transmission

Standard

Standard Transmission Type:

6-Speed Manual Transmission (M/T)

Optional

Optional Transmission Type:

6-Speed Automatic Transmission (A/T)

Optional Transmission Type Dct:

7-Speed Dual Clutch Transmission (DCT) - Primarily with 1.6 T-GDi engine

Features

Transmission Features:

Driver Mode Select (Eco, Normal, Sport) on some A/T and DCT models

Transmission Fluid Spec At:

Kia Genuine ATF SP-IV or equivalent (refer to manual for exact specification and part number)

📐 Dimensions

Exterior

Length:

Sedan: Approx. 4560 mm (179.5 in), Hatchback: Approx. 4310 mm (169.7 in)

Width:

Approx. 1780 mm (70.1 in)

Height:

Sedan: Approx. 1435 mm (56.5 in), Hatchback: Approx. 1450 mm (57.1 in)

Wheelbase:

Approx. 2700 mm (106.3 in)

Interior

Front Headroom:

Approx. 990-1015 mm (39.0-40.0 in)

Rear Headroom:

Approx. 950-975 mm (37.4-38.4 in)

Front Legroom:

Approx. 1070-1085 mm (42.1-42.7 in)

Rear Legroom:

Approx. 890-905 mm (35.0-35.6 in)

Cargo

Trunk Volume Sedan:

Approx. 482 Liters (17.0 cu ft)

Cargo Volume Hatchback:

Approx. 375 Liters (13.2 cu ft) behind rear seats

Weights

Curb Weight Start:

Approx. 1250 kg (2755 lbs)

Curb Weight End:

Approx. 1450 kg (3197 lbs) (depending on engine and features)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

Generally 4-Star or 5-Star (depending on year, trim, and specific test results)

IIHS Top Safety Pick:

Awarded Top Safety Pick in many configurations, especially for models with optional front crash prevention

Active Features

Electronic Stability Control:

Standard

Traction Control:

Standard

Anti Lock Brakes:

Standard

Electronic Brakeforce Distribution:

Standard

Brake Assist:

Standard

Hill Start Assist:

Available on some models

Forward Collision Avoidance:

Optional (post-2016 facelift)

Lane Departure Warning:

Optional (post-2016 facelift)

Passive Features

Airbags:

Front dual-stage, front side-impact, full-length side curtain airbags (standard)

Seat Belts:

3-point seat belts with pretensioners and load limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Infotainment System Base:

Touchscreen display (e.g., 4.3-inch or 7-inch depending on trim), AM/FM/CD/MP3 player, USB/Aux input

Infotainment System Optional:

7-inch touchscreen with UVO infotainment system, satellite radio, Bluetooth hands-free calling and audio streaming

Infotainment System Navigation:

Optional navigation system integrated with touchscreen

Driver Assistance

Driver Assistance Packages:

Available packages may include Forward Collision Warning (FCW), Lane Departure Warning (LDW), Blind-Spot Detection (BSD), Rear Cross-Traffic Alert

Backup Camera:

Standard on most 2017 models, optional on some 2016 models

Parking Sensors:

Available rear parking sensors

Cruise Control:

Standard cruise control; adaptive cruise control generally not available on this generation

Connectivity

Connectivity Features:

Bluetooth for phone and audio, USB port for media playback and device charging

Smart Key System:

Available push-button start and smart key

Telematics:

UVO telematics system (subscription-based for advanced features) available on higher trims

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first (severe use may require shorter intervals)

Air Filter Replacement Interval:

Every 22,500 miles (36,000 km) or 24 months

Cabin Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement Interval Petrol:

Approximately 100,000 miles (160,000 km) for iridium-tipped plugs (check manual for specific type and mileage)

Transmission Fluid Change Interval At:

Every 60,000 miles (96,000 km) or 48 months (severe conditions may require shorter intervals)

Brake Fluid Change Interval:

Every 24,000 miles (38,000 km) or 24 months

Coolant Flush Interval:

First change at 100,000 miles (160,000 km) or 10 years, then every 50,000 miles (80,000 km) or 5 years

Fluid Specifications

Engine Oil Specification:

API SN/SP, ILSAC GF-5/GF-6A. Viscosity: 0W-20 (preferred for fuel economy), 5W-20, 5W-30 (check manual for specific engine and climate suitability)

Engine Oil Capacity 1.6L:

Approx. 3.7-4.1 US Quarts (3.5-3.9 Liters)

Engine Oil Capacity 2.0L:

Approx. 4.0-4.3 US Quarts (3.8-4.1 Liters)

Coolant Type:

Antifreeze/Coolant, Ethylene Glycol based, long-life, pink color (e.g., Kia Super Long Life Coolant or equivalent)

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for precise recommendation)

Power Steering Fluid:

Electric Power Steering (EPS) - No fluid typically required for steering rack; system is electronically controlled.

Known Issues

Engine Knock Sensor:

Some reports of premature failure leading to check engine light. Manual covers diagnosis and replacement.

Transmission Hesitation:

Occasional reports of automatic transmission hesitation or rough shifts, often addressed with software updates or fluid changes. Manual provides diagnostic steps.

HVAC Actuator Failure:

Blend door actuators can sometimes fail, affecting temperature control. Manual details access and replacement.

Interior Rattles:

Common in many vehicles of this class; manual can guide in identifying and mitigating sources of noise.

Paint Chip Resistance:

Some owners report susceptibility to stone chips on the front fascia and hood; manual covers touch-up procedures.

📚 Vehicle History

Brand Heritage

Kia Founding Year:

Kia Early Focus:

Bicycle components, motorcycle parts, steel tubing, eventually trucks and commercial vehicles

Kia Entry Into Cars:

Late 1980s onwards, with licensed models and eventually proprietary designs

Kia Global Growth:

Significant expansion and brand perception improvement in the 21st century, driven by design (Peter Schreyer era) and quality

Model Evolution

Cerato First Generation:

LD (2003-2008), offered as Spectra/Spectra5

Cerato Second Generation:

TD (2008-2013), introduced 'Tiger Nose' grille design, also known as Forte/Cerato Koup

Cerato Third Generation Yd:

Launched in 2013 with a focus on European design and improved driving dynamics. The 2016 model is a mid-cycle facelift.

Cerato Fourth Generation:

BD (2018-present), further evolution of design and technology.

Production

Assembly Locations:

South Korea (Hwaseong), Malaysia (Naza), Mexico (Monterrey - for North American market)

Production Years Yd Generation:

2013-2018

🏆 Awards & Recognition

Recognitions

IIHS Recognition 2016:

Insurance Institute for Highway Safety (IIHS) Top Safety Pick for models built after December 2015 (due to improved front crash test performance)

Kbb Best Buy Award:

The Kia Forte (Cerato) has received 'Best Buy' awards from Kelley Blue Book in previous years, often cited for its value and features.

Consumer Reports Ratings:

Generally scores average to above average in consumer satisfaction and predicted reliability ratings from organizations like Consumer Reports.

Ratings

Resale Value:

Competitive resale value within its segment, supported by Kia's strong warranty.

Certifications

Emission Certifications:

Meets applicable federal and state emission standards (e.g., EPA, CARB in the US).