🏷️ Basic Information

Make:

Ford

Model:

F-Series (F-550)

Model Year:

2016

Platform:

P670 (Heavy Duty F-Series)

👋 Introduction

Target User:

Vehicle owners, DIY mechanics, repair shops, technicians

Application:

Targeted for vocational and commercial applications requiring robust performance and heavy-duty capabilities.

Differentiation:

Provides exact factory information used by dealership technicians, not generic data

Convenience:

Single PDF file, eliminates need to flip through multiple books, print-on-demand

Efficiency:

Saves time, reduces reliance on external repair services for basic tasks

User Experience:

Designed for ease of use, allowing users to print only necessary sections, protecting the digital source from damage.

📋 Manual Details

Manual Type:

Factory Service and Repair Manual

Coverage Scope:

All Models and All Repairs A-Z specific to the 2016 Ford F-550

Primary Language:

English

Page Count Estimation:

Extensive (typically thousands of pages for heavy-duty truck service manuals, precise count not provided but implied to be comprehensive)

Digital Format:

PDF

Accessibility:

Printable, Zoomable Images, Searchable Text (implied by PDF format and description)

Searchability:

PDF format allows for text searching of specific terms, accelerating information retrieval.

Operating Systems:

All Versions of Windows and Mac

Software Required:

Adobe PDF Reader, WinZip (free online)

📖 Manual Coverage

Powertrain:

Engine, Control System, Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle

Chassis:

Suspension, Tire & Wheel, Brake Control, Brake System, Parking Brake, Steering Column, Power Steering

Body And Electrical:

Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical Systems, Multiplex/CAN Communication

Body And Chassis Fasteners:

Torque specifications for critical chassis and body fasteners, ensuring proper assembly and safety.

Repair Scope:

Complete step-by-step instructions for maintenance, servicing, diagnosis, and repair

Diagnostic Capabilities:

Advanced diagnostics and troubleshooting procedures

Wiring Schematics:

Comprehensive and detailed wiring diagrams for all electrical systems, essential for troubleshooting electrical faults.

Detail Level:

Factory highly detailed, specific to model, technician-level information

Content Type:

Diagrams, illustrations, wiring schematics, specifications

📊 Manual Specifications

Primary Format:

PDF

Printability:

All pages are printable

Image Enhancement:

Images can be blown up and printed enlarged

Binding:

Digital (no physical binding)

Paper Usage:

User-defined (print only required pages)

⚙️ Engine Specifications

Engine Options Typical:

6.7L Power Stroke V8 Turbo Diesel (common for F-550), potentially other gasoline options for specific configurations (though less common for F-550)

Horsepower Typical:

330 hp @ 2,600 rpm (for 6.7L Power Stroke, subject to variation)

Torque Typical:

750 lb-ft @ 1,800 rpm (for 6.7L Power Stroke, subject to variation)

Fuel Type Typical:

Diesel (for 6.7L Power Stroke)

Cooling System:

Detailed coverage including radiator, coolant, water pump, thermostat, fan clutch

Lubrication System:

Engine oil, oil filter, oil pump, oil pan specifications and service procedures

Emission Control System:

Detailed coverage of catalytic converters, diesel particulate filters (DPF), diesel oxidation catalysts (DOC), exhaust gas recirculation (EGR) systems.

🔧 Transmission

Transmission Type Standard:

TorqShift 6-Speed Automatic Transmission (e.g., 6R140 for diesel models)

Transmission Type Optional:

Manual transmission options were less common for F-550 in 2016, but might exist for specific vocational builds or certain markets.

Transmission Fluid Spec:

Mercon LV (for 6R140 automatic)

Gear Ratios Automatic:

Specific gear ratios for the 6R140 transmission will be detailed in the manual.

Transfer Case:

Information on operation, maintenance, and repair of the transfer case if equipped (e.g., 4x4 models)

📐 Dimensions

Chassis Type:

Cutaway chassis cab, typically designed for upfitting with custom bodies (e.g., service bodies, box trucks, tow trucks)

Gvwr Range:

Over 19,500 lbs (Class 4/5/6 vehicle classification)

Gcwr Range:

Significantly higher than GVWR, indicating substantial towing capacity

Curb Weight Range:

Varies significantly based on configuration and chassis options, typically starting around 7,000-8,000 lbs and increasing with upfitted bodies.

🛡️ Safety Features

Crash Test Ratings:

Heavy-duty trucks are typically not rated by NHTSA or IIHS in the same manner as light-duty vehicles; focus is on structural integrity for commercial use.

Braking System:

Hydraulic disc brakes, Anti-lock Braking System (ABS), potential for integrated trailer brake controller

Stability Control:

Electronic Stability Control (ESC) for heavy trucks

Restraint System:

Driver and passenger airbags, seat belts, potentially advanced seat belt pre-tensioners

Occupant Protection:

Supplemental Restraint System (SRS) coverage in the manual

💡 Technology Features

Infotainment System Typical:

Ford SYNC system (version dependent on trim level), may include basic audio, Bluetooth connectivity, optional navigation.

Driver Assistance Features:

Trailer Sway Control, Hill Start Assist, potentially rear-view camera system.

Cruise Control:

Information on operation and diagnosis of the cruise control system, including adaptive cruise control if equipped.

Multiplex Can Communication:

Extensive coverage of the vehicle's CAN (Controller Area Network) communication system, crucial for modern diagnostics and module integration.

Powertrain Control Module PCM:

Detailed information on PCM operation, diagnostics, and potential reprogramming procedures.

🔧 Maintenance

Oil Change Interval:

Refer to specific engine type and operating conditions; typically 5,000-10,000 miles or 6-12 months for diesel, depending on usage. Manual will provide precise intervals.

Tire Rotation:

Every 5,000-7,500 miles or as per tire manufacturer recommendations. Manual will detail specific intervals.

Transmission Service:

Automatic transmission fluid and filter change typically around 30,000-60,000 miles, depending on duty cycle. Manual will specify.

Engine Oil Spec Diesel:

Ford specification EOLCS 2008-G (e.g., 15W-40 or 10W-30 synthetic, meeting API CK-4 or CJ-4)

Coolant Spec:

Ford Gold Coolant (or equivalent meeting WSS-M97B51-A1 specification)

Brake Fluid Spec:

DOT 4

Power Steering Fluid Spec:

Likely a dedicated power steering fluid or ATF Dexron-VI / Mercon LV depending on the system type.

Common Repair Areas Heavy Duty:

Turbocharger issues (diesel), exhaust gas recirculation (EGR) system, diesel particulate filter (DPF) regeneration, transmission cooling, suspension components due to heavy loads, fuel injector issues.

Filter Replacement:

Engine oil filter, fuel filter (diesel), air filter, cabin air filter, transmission filter, coolant filter (if equipped)

📚 Vehicle History

Ford Truck Legacy:

Ford F-Series is the best-selling truck line in North America with a long history of utility and durability.

F Series Heavy Duty:

The F-550 represents the Super Duty line, offering increased payload and towing capabilities beyond light-duty F-150 and F-250 models.

Manufacturing Location Typical:

Kentucky Truck Plant, Louisville, Kentucky

🏆 Awards & Recognition

Segment Awards Typical:

Ford Super Duty trucks frequently receive accolades for towing, hauling, and overall capability from automotive publications and industry groups.