🏷️ Basic Information

Make:

Ford

Model:

Kuga

Year:

2016

Generation Identifier:

Second Generation (C520)

Chassis Code:

C520

Platform:

Ford Global C platform

👋 Introduction

Segment:

Compact Crossover SUV

Target Audience:

Families, individuals seeking a versatile and practical vehicle.

Key Competitors:

Nissan Qashqai, Volkswagen Tiguan, Kia Sportage, Hyundai Tucson, Mazda CX-5, Peugeot 3008.

Design Philosophy:

Kinetic Design language, emphasizing sportiness and dynamism.

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and Intelligent All-Wheel Drive (iAWD).

📋 Manual Details

Countries Of Operation:

Global (with regional variations noted)

Model Variants Covered:

All Ford Kuga models, engines, trim levels, and transmission types for the 2016 model year.

Estimated Page Count:

Extensive (typically 1000+ pages for a complete workshop manual)

Type:

Workshop Service and Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Powertrain:

Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, ignition system.

Transmission Drivetrain:

Manual transmission, automatic transmission (Powershift and conventional), all-wheel-drive (AWD) system, front-wheel-drive (FWD), transfer case, driveshafts, differentials.

Chassis:

Suspension (front and rear), steering system, braking system (hydraulic, ABS, ESP), wheels and tires.

Electrical Electronics:

Battery, charging system, starter motor, lighting system (interior and exterior), instrument cluster, power distribution, body control modules (BCM), engine control module (ECM), transmission control module (TCM), infotainment, sensors, actuators.

Body Interior:

Body construction, body panels, doors, windows, sunroof, interior trim, seating, HVAC system, safety systems (airbags, seat belts).

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, brake pad replacement.

Diagnostics:

Troubleshooting guides, fault code interpretation (OBD-II), symptom-based diagnostics, wiring diagrams, diagnostic connector locations.

Repair Overhaul:

Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair.

Installation Adjustment:

Component installation and removal, component adjustments, alignment procedures, recalibration of sensors.

Depth:

Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including detailed diagnostic procedures and schematics.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Searchability:

Likely searchable text for keywords, depending on PDF source quality.

Resolution:

High quality, suitable for printing individual pages or chapters.

Binding:

Digital download - no physical binding.

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Engine Family:

EcoBoost

Engine Configuration:

Inline-4 Cylinder (various displacements)

Engine Displacement:

1.5L EcoBoost, 1.6L EcoBoost, 2.0L EcoBoost, 2.0L TDCi Diesel (examples)

Horsepower Range:

Approximately 120 PS (diesel) to 240 PS (EcoBoost gasoline).

Torque Range:

Approximately 270 Nm (diesel) to 340 Nm (EcoBoost gasoline).

Fuel Delivery Gasoline:

Direct Injection (EcoBoost)

Fuel Delivery Diesel:

Common Rail Direct Injection

Catalytic Converter:

Yes (Gasoline engines)

Diesel Particulate Filter:

Yes (TDCi diesel engines)

🔧 Transmission

Transmission Type Gasoline:

6-speed Manual

Transmission Type Diesel:

6-speed Manual

Transmission Type Gasoline Optional:

6-speed Ford Powershift Automatic (Dual-Clutch)

Transmission Type Diesel Optional:

6-speed Ford Powershift Automatic (Dual-Clutch)

AWD Integration:

Intelligent AWD system seamlessly integrates with transmission for optimal traction.

📐 Dimensions

Length:

Approx. 4556 mm (depending on specific variant)

Width:

Approx. 1838 mm (excluding mirrors)

Height:

Approx. 1689 mm (depending on roof rails)

Luggage Capacity Seats Up:

Approx. 450 - 480 liters (depending on configuration)

Luggage Capacity Seats Down:

Approx. 1500 - 1600 liters (depending on configuration)

Curb Weight:

Approx. 1500 - 1700 kg (depending on engine and drivetrain)

Gross Vehicle Weight:

Typically around 2100-2300 kg

🛡️ Safety Features

Euro Ncap Rating:

5 Stars (for most configurations of the second generation Kuga)

IIHS Rating:

Good (typically for models tested by IIHS)

Electronic Stability Control:

Standard (ESP/ESC)

Anti Lock Braking System:

Standard (ABS)

Traction Control System:

Standard (TCS)

Brake Assist:

Standard

Airbags:

Driver, passenger, side curtain, front side airbags (standard on most trims).

Seat Belts:

3-point seat belts with pretensioners for all seating positions.

Child Seat Anchors:

ISOFIX mounting points

💡 Technology Features

Sync System:

Ford SYNC 2 or SYNC 3 infotainment system with touchscreen interface.

Connectivity Options:

Bluetooth, USB connectivity, optional satellite navigation, Apple CarPlay/Android Auto compatibility (depending on SYNC version).

Adaptive Cruise Control:

Optional

Blind Spot Monitoring:

Optional

Lane Keeping Aid:

Optional

Parking Assist:

Optional (e.g., Active Park Assist)

Ford Applink:

Allows voice-controlled access to smartphone apps.

🔧 Maintenance

Oil Change Interval:

Typically every 15,000 miles (24,000 km) or 12 months, whichever comes first (for gasoline engines, consult manual for diesel).

Air Filter Replacement:

Typically every 30,000 miles (48,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Around 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium spark plugs (consult manual for specific engine).

Engine Oil Type:

Ford WSS-M2C948-B (for 1.0L and 1.5L EcoBoost) or Ford WSS-M2C913-D (for 1.6L EcoBoost and 2.0L TDCi). Consult manual for specific engine.

Coolant Type:

Ford Super Plus Premium Antifreeze/Coolant (Yellow) - Meets Ford WSS-M97B44-D.

Brake Fluid Type:

DOT 4

Transmission Fluid Automatic:

Ford WSS-M2C200-D2 for Powershift, consult manual for conventional automatic or manual transmission.

Powershift Transmission:

Some reports of judder or rough shifting in early Powershift transmissions, often related to clutch pack wear or mechatronic unit issues.

Ecoboost Engine Minor Issues:

Occasional reports of coolant leaks from the water pump or hoses, potential for carbon build-up in direct-injection engines.

Diesel Engine Dpf:

Diesel Particulate Filter (DPF) regeneration issues can occur with consistent short-journey driving.

📚 Vehicle History

Ford SUV History:

Ford has a long history in SUV production, dating back to the Bronco and Explorer. The Kuga was developed to compete in the growing compact SUV segment.

First Generation:

Launched in 2008, based on the Ford Focus platform.

Second Generation:

Launched in 2012 (as a 2013 model year in many markets), based on the Ford Global C platform and rebadged as the 'Escape' in North America.

2016 Model Year Updates:

Refined styling, updated powertrains (especially EcoBoost engines), improved interior materials, and enhanced technology features compared to earlier models in the generation.

Manufacturing Locations:

Primary production for Europe and other global markets at Ford's assembly plant in Valencia, Spain. North American 'Escape' version produced in North America.

🏆 Awards & Recognition

Safety Awards:

Multiple 5-star Euro NCAP ratings for various configurations.

Engine Awards:

Ford EcoBoost engines have received multiple 'International Engine of the Year' awards for their technology and efficiency.

Consumer Ratings:

Generally positive consumer ratings for practicality, comfort, and driving dynamics, with variations based on engine and specification.