Segment:
Full-size touring cruiser, premium segment
Target Audience:
Riders seeking classic styling, comfort, and long-distance touring capability
Key Competitors:
Indian Chief Vintage, Honda Gold Wing (though different in character), other premium cruiser brands
Distinctive Features:
Removable windscreen, classic 'Road King' styling, comfortable riding position, ample luggage capacity
Project Rushmore Enhancements:
Improved storage, integrated infotainment, better ergonomics, and enhanced powertrain cooling (for Twin-Cooled models)
Engine:
Twin-Cooled™ Milwaukee-Eight® 107 V-Twin Engine Service, Diagnosis, and Repair
Transmission:
Service and repair of the 6-speed Cruise Drive® transmission
Electrical:
Complete electrical system diagnostics, wiring diagrams, component testing, and troubleshooting
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, and fuel tank service
Brakes:
Front and rear brake system service, ABS diagnostics, caliper overhaul, and fluid replacement
Suspension:
Front fork service (e.g., Twin Cam Dyna front fork), rear shock absorber inspection and replacement
Chassis:
Frame inspection, steering head bearing service, and wheel bearing maintenance
Bodywork:
Fairing removal and installation, fender service, saddlebag maintenance, and seat replacement
Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points
Diagnostics:
System troubleshooting guides, fault code interpretation, and component testing procedures
Repair:
Detailed step-by-step repair instructions for all major components and systems
Rebuild:
Engine and transmission overhaul procedures, including disassembly, inspection, and reassembly
Installation:
Guidance on installing genuine Harley-Davidson accessories and performance upgrades
Level Of Detail:
Comprehensive, suitable for professional technicians and experienced DIY mechanics
Diagnostic Tools:
References to diagnostic software (e.g., Harley-Davidson Digital Technician) and specialized tools
Engine Type:
Air-cooled Twin Cam 103™ V-Twin (Standard on some FLHR models, but 2016 also saw introduction of Twin-Cooled Milwaukee-Eight for some touring variants. Assuming this manual covers the standard offering for FLHR if not specified otherwise.) For 2016 FLHR, it's the Twin Cam 103.
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Torque:
104.7 ft-lb (141.9 Nm) @ 3,500 rpm (approximate for Twin Cam 103)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, minimum 91 octane
Oil Type:
Harley-Davidson SYN3® Full Synthetic (or equivalent API SG, JASO FD, and Harley-Davidson specific) SAE 20W-50
Oil Capacity:
4.0 US quarts (3.8 L) with filter change
Transmission Type:
6-speed Cruise Drive®
Clutch:
Hydraulic actuated, multiplate wet clutch
Final Drive:
Belt drive (70-tooth rear pulley, 32-tooth front sprocket)
Transmission Fluid:
Harley-Davidson Formula + (or equivalent SAE 50, API GL-4)
Transmission Oil Capacity:
2.7 US quarts (2.56 L)
Audio System:
Boom!™ Box 6.5GT infotainment system with touchscreen, GPS navigation, AM/FM/Weather band, and optional satellite radio
Connectivity:
Bluetooth connectivity for phone and media playback, USB port
Cruise Control:
Standard electronic cruise control
Instrumentation:
Analog tachometer and speedometer, digital display with trip meter, fuel gauge, clock, gear indicator, and diagnostics
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Primary Chain Case Fluid:
Harley-Davidson Formula + (or equivalent SAE 50, API GL-4)
Brake Fluid:
DOT 4 (refer to manual for specific brand recommendations)
Primary Chain Case Oil Capacity:
1 quart (0.95 L)
Common Wear Items:
Tires, brake pads, clutch plates, drive belt
Electrical Gremlins:
While generally reliable, older models can sometimes experience minor electrical issues; the manual's diagnostic section is crucial.
Engine Cooling:
For Twin-Cooled models (if applicable to specific variants covered), ensuring proper coolant levels and system integrity is important.
Spark Plugs:
Harley-Davidson 6R12 (or equivalent NGK DCPR7E)
Air Filter Part Number:
Refer to manual for specific part number, typically 29000004 or similar
Oil Filter Part Number:
Harley-Davidson 63731-35 (or equivalent 63731-35A)
Brand Origin:
Founded in Milwaukee, Wisconsin, USA in 1903
Road King Lineage:
The Road King lineage dates back to the early 1990s, evolving from the classic cruiser design with touring amenities
Project Rushmore Impact:
The 2016 model benefits from the 'Project Rushmore' updates, which significantly improved touring comfort and technology across the Harley-Davidson touring line.
Manufacturing Location:
Harley-Davidson manufacturing facilities in the United States
Harley Davidson Reputation:
Harley-Davidson motorcycles are consistently recognized for their iconic styling, strong community support, and distinctive riding experience.
Consumer Satisfaction:
While specific awards for the 2016 FLHR are not explicitly detailed here, Harley-Davidson generally scores well in owner satisfaction surveys within the cruiser segment.
