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Harley Davidson FLHTCUL Electra Glide Ultra Classic Low Motorcycle 2016 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUL Electra Glide Ultra Classic Low Year: 2016 Vehicle Type: Motorcycle Product Name: Harley Davidson FLHTCUL Electra Glide Ultra Classic Low Motorcycle 2016...
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Harley Davidson FLHTCUL Electra Glide Ultra Classic Low Motorcycle 2016 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUL Electra Glide Ultra Classic Low
Year:
2016
Vehicle Type:
Motorcycle
Product Name:
Harley Davidson FLHTCUL Electra Glide Ultra Classic Low Motorcycle 2016 Service Repair Workshop Manual Pdf
Codes
Model Code:
FLHTCUL
👋 Introduction
Market Position
Positioning:
The FLHTCUL Electra Glide Ultra Classic Low is Harley-Davidson's premium touring motorcycle, offering comfort, style, and extensive features for long-distance riding, positioned at the top of the touring segment.
Competitive Analysis
Competitors:
Competes with other high-end touring motorcycles such as the Indian Roadmaster, Honda Gold Wing, and BMW R 1200 RT.
Key Features
Features:
Lowered suspension, comfortable rider and passenger seating, ample storage (saddlebags, tour-pak), premium infotainment system (Boom! Box), cruise control, Batwing fairing, large V-twin engine.
Manual Value Proposition
Value:
Provides essential factory-authorized procedures and specifications for accurate and efficient maintenance and repair, ensuring the longevity and optimal performance of the motorcycle.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Workshop procedures for the 2016 Harley-Davidson FLHTCUL Electra Glide Ultra Classic Low.
Page Count
Estimated Page Count:
Varies by specific factory manual, typically between 800-1200 pages for this model/year.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Engine assembly, disassembly, inspection, lubrication, cooling system, fuel system (EFI), ignition system, exhaust system, clutch, transmission (6-speed Cruise Drive), final drive.
Chassis And Suspension:
Frame, front suspension (forks), rear suspension (shocks), steering, wheels, tires, brake systems (front and rear, ABS), controls.
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor), lighting (headlights, taillights, turn signals), instrumentation, audio system (Boom! Box), communication systems, security system (Smart Security System), wiring diagrams, diagnostic codes (DTCs).
Bodywork And Accessories:
Fairing, saddlebags, tour-pak, seating, controls, body panels, trim, fairing lowers, windshield, storage compartments.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and replacements, chain/belt adjustment (if applicable, though this model has a belt drive), spark plug service, brake pad inspection/replacement.
Diagnostics And Troubleshooting:
Systematic troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution, electrical system diagnostics, mechanical component diagnostics.
Repair And Rebuild:
Detailed step-by-step procedures for component disassembly, inspection, repair, and reassembly of all major vehicle systems, including engine overhauls, transmission rebuilds, suspension component replacement.
Special Tools And Techniques:
Identification and usage of specialized tools required for specific maintenance and repair procedures.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, detailed electrical diagnostics and schematics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically text-searchable PDF for easy keyword lookup.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 High Output
Displacement:
103 cu. in. (1690 cc)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.7:1
Valve Train:
Pushrod-actuated, overhead valves with hydraulic lifters, 2 valves per cylinder.
Performance
Torque:
104.7 ft. lbs. @ 3,250 RPM (approximate)
Horsepower:
Not officially published by Harley-Davidson, but typically in the 75-85 HP range.
Fuel System
Fuel Injection:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
91 octane or higher recommended unleaded gasoline
Lubrication
Oil Type:
Harley-Davidson 20W-50 Syn3 or equivalent synthetic motorcycle oil
Oil Capacity:
5.0 U.S. qt. (4.7 L) (with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.935, 4th: 3.817, 5th: 3.130, 6th: 2.790
Features
Clutch Type:
Hydraulically actuated, 9-plate, wet clutch
Final Drive:
Carbon fiber belt, 14mm pitch, 133-tooth belt
Transmission Fluid Type:
Harley-Davidson Formula + Transmission Oil or equivalent
Transmission Fluid Capacity:
1.0 U.S. qt. (0.95 L)
📐 Dimensions
Exterior
Length:
100.4 in. (2550 mm)
Seat Height Laden:
25.6 in. (650 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
842.0 lbs. (382 kg)
Weight In Running Order:
899.0 lbs. (408 kg)
Gross Vehicle Weight Rating Gvwr:
1360 lbs. (617 kg)
Cargo
Saddlebag Capacity:
2.0 cu. ft. (0.057 m³)
Tour Pak Capacity:
4.2 cu. ft. (0.119 m³)
🛡️ Safety Features
Ratings
ABS:
Standard (Anti-lock Braking System)
Active Features
Braking System:
Reflex Linked Brembo Brakes with ABS, front and rear.
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals.
Passive Features
Security:
Standard Smart Security System with proximity-based keyed ignition.
💡 Technology Features
Infotainment
System:
Boom! Box 6.5 GT Infotainment System
Features:
6.5-inch color touchscreen, AM/FM radio, CB/PA (optional), navigation system, USB connection, Bluetooth connectivity, voice recognition.
Driver Assistance
Cruise Control:
Electronic cruise control standard
Connectivity
Phone Integration:
Bluetooth connectivity for phone calls and music streaming.
Diagnostics
Diagnostic Tools:
The manual covers the use of Harley-Davidson's Digital Technician (Digitech) or equivalent diagnostic interfaces for reading and clearing DTCs.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter.
Fluid Specifications
Engine Oil:
Harley-Davidson 20W-50 Syn3 (or approved equivalent)
Primary Chain Case Fluid:
Harley-Davidson Formula + Transmission Oil or equivalent
Transmission Fluid:
Harley-Davidson Formula + Transmission Oil or equivalent
Brake Fluid:
DOT 4
Coolant:
Not applicable (air-cooled engine)
Known Issues
Typical Wear Items:
Brake pads, tires, clutch plates, drive belt, spark plugs.
Common Complaints:
Some owners report occasional charging system issues, starter solenoid problems, or infotainment system glitches. Detailed diagnosis in the manual is crucial.
Part Numbers
Oil Filter Part Number:
63731-09 (or equivalent)
Air Filter Part Number:
29000002 (or equivalent)
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, has a long-standing reputation for producing iconic American motorcycles, particularly in the cruiser and touring segments.
Model Evolution
Electra Glide Lineage:
The Electra Glide line has been a cornerstone of Harley-Davidson's touring offerings since the 1960s, evolving significantly with technological advancements and rider comfort features.
Twin Cam Era:
The Twin Cam engine platform, introduced in 1999, powered Harley-Davidson models for many years, with the 'High Output' (HO) version offering increased torque and performance.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Industry Standing:
Harley-Davidson touring models consistently rank high in customer satisfaction for long-distance comfort and feature sets within their segment.
Ratings
Consumer Reports Motorcycle Ratings:
Specific ratings vary by year and survey, but Harley-Davidson touring bikes generally receive good marks for rider comfort and storage.
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