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Harley Davidson FLHX Street Glide Complete Workshop Service Repair Manual 2016

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHX Street Glide Year: 2016 Codes Chassis Code: FLHX Generation Generation Name: Project RUSHMORE Refresh 👋 Introduction Market Position Segment: Full-size Grand American...
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Harley Davidson FLHX Street Glide Complete Workshop Service Repair Manual 2016
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHX Street Glide
Year:
2016
Codes
Chassis Code:
FLHX
Generation
Generation Name:
Project RUSHMORE Refresh
👋 Introduction
Market Position
Segment:
Full-size Grand American Touring Motorcycle
Target Audience:
Harley-Davidson owners, independent repair shops, custom builders
Competitive Analysis
Competitors:
Indian Roadmaster, Honda Gold Wing, BMW R 1250 RT
Key Features
Model Features:
Batwing fairing with integrated infotainment, saddlebags, comfortable seating for touring
Manual Value Proposition:
Enables owners and technicians to perform all necessary maintenance and repairs, saving time and money
📋 Manual Details
Coverage Areas
Coverage:
Complete Service and Repair
Page Count
Page Count:
Comprehensive (Specific page count not provided in product info, assumed to be extensive for a complete workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (Digital)
📖 Manual Coverage
Systems Covered
Engine Service:
Engine disassembly, assembly, inspection, and repair for Twin Cam 103
Transmission Service:
Service and repair of the 6-speed Cruise Drive transmission
Fuel System:
Fuel injection, fuel pump, injectors, and throttle body service
Electrical System:
Wiring diagrams, charging system, ignition system, lighting, and accessories
Brake System:
Front and rear brake caliper, master cylinder, hydraulic lines, and ABS service
Suspension System:
Front fork (Telescopic) and rear shock absorber service, adjustment, and replacement
Chassis And Frame:
Frame inspection, fork assembly, steering head bearing service
Bodywork And Trim:
Fairing, saddlebags, fenders, seat, and fairing bracket service
Wheels And Tires:
Wheel bearing service, tire mounting and balancing
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, belt inspection/adjustment
Troubleshooting Diagnostics:
Diagnostic procedures for common issues and error codes
Component Rebuild:
Detailed instructions for rebuilding engine, transmission, and other major components
Electrical Troubleshooting:
Step-by-step guides using wiring diagrams to diagnose electrical faults
Suspension Adjustment:
Guidance on adjusting front forks and rear shocks for optimal performance
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including diagnostics
📊 Manual Specifications
File Format
File Type:
PDF (likely)
Searchability:
Text-searchable (typical for quality digital manuals)
Print Quality
Printability:
Printable (assumed for digital workshop manuals)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103B (Big Twin)
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1 (approx.)
Performance
Horsepower:
Approx. 75 HP @ 5010 RPM (Wheel HP)
Torque:
Approx. 105 ft-lbs @ 3250 RPM (Wheel Torque)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 89 octane (USA) / 91 RON (Europe)
Engine Internals
Valvetrain:
Pushrod actuated, overhead valves with hydraulic lifters
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Optional
Optional Transmission:
N/A (Standard 6-speed)
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.817, 5th: 3.115, 6th: 2.529
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Fluid Specifications
Transmission Fluid:
Harley-Davidson Formula+ (or equivalent GL-4 75W-90 gear oil for performance applications as per some aftermarket guidance, but Formula+ is standard)
📐 Dimensions
Exterior
Length:
97.4 in. (2474 mm)
Width:
37.6 in. (955 mm)
Height:
52.4 in. (1331 mm)
Wheelbase:
64.2 in. (1630 mm)
Ground Clearance:
5.1 in. (130 mm)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (0.06 m³)
Weights
Dry Weight:
770 lbs. (349 kg)
Wet Weight:
838 lbs. (380 kg)
Gvw:
1360 lbs. (617 kg)
🛡️ Safety Features
Ratings
Safety Certification:
DOT, EPA, CARB compliant where applicable
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Braking System:
Dual front disc brakes, single rear disc brake with 4-piston calipers
Passive Features
Lighting:
Halogen headlight, LED auxiliary passing lamps, LED taillight/stoplight
💡 Technology Features
Infotainment
Infotainment System:
Boom! Box 6.5GT Infotainment System
Display:
6.5-inch color touch screen
Features:
AM/FM radio, SiriusXM Satellite Radio, Bluetooth connectivity, USB port, GPS navigation, voice recognition
Driver Assistance
Cruise Control:
Electronic Cruise Control
Connectivity
Phone Integration:
Bluetooth for hands-free calling and audio streaming
Diagnostics
Diagnostic Tool Interface:
Requires H-D Dealer Diagnostic Tool (e.g., WHIP) or compatible aftermarket scan tools for advanced diagnostics
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Full Synthetic) SAE 20W-50 or Vance & Hines Blueprinted SAE 20W-50 Synthetic Motorcycle Oil, or equivalent
Engine Oil Capacity:
3.5 US quarts (3.3 liters) with filter change
Primary Chain Case Oil:
Harley-Davidson Formula+
Primary Chain Case Oil Capacity:
2.75 US quarts (2.6 liters)
Brake Fluid:
DOT 4 (for ABS and non-ABS systems)
Fork Oil:
Harley-Davidson Type E or Type B (depending on preference and specific fork components, often HD Type E for standard 2016)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, primary chain tensioner (hydraulic upgrade recommended for earlier models)
Electrical Quirks:
Infotainment system glitches, charging system issues (rotor/stator failures, voltage regulator)
Engine Performance Notes:
Twin Cam 103 can benefit from exhaust and intake upgrades for improved power delivery; cam upgrades often performed by enthusiasts
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in 1903, Milwaukee, Wisconsin, USA
Brand Philosophy:
Custom American motorcycles, freedom, rider experience
Model Evolution
Street Glide Introduction:
First introduced in 2006
Project Rushmore Impact:
Significant redesign in 2014, enhancing aerodynamics, ergonomics, storage, and infotainment
Production
Manufacturing Location:
United States (Various Harley-Davidson plants)
🏆 Awards & Recognition
Recognitions
Model Recognition:
Consistently ranked as one of Harley-Davidson's best-selling models and a popular choice in the touring segment.
Ratings
User Satisfaction:
Generally high customer satisfaction for touring comfort and customization potential.
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