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Harley Davidson FLTRU Road Glide Ultra Complete Workshop Service Repair Manual 2016
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTRU Road Glide Ultra Year: 2016 Codes Model Code: FLTRU 👋 Introduction Market Position Segment: Full-Size Touring Motorcycle Target Audience: Long-distance touring riders,...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLTRU Road Glide Ultra
Year:
2016
Codes
Model Code:
FLTRU
👋 Introduction
Market Position
Segment:
Full-Size Touring Motorcycle
Target Audience:
Long-distance touring riders, owners seeking in-depth maintenance and repair knowledge.
Competitive Analysis
Competitors:
Indian Roadmaster, Honda Gold Wing, BMW K1600GTL
Key Features
Vehicle Features:
Wind-tunnel developed fairing, integrated storage, rider comfort features, powerful V-twin engine, premium touring amenities.
Manual Value Proposition:
Empowers owners and technicians with detailed procedures, specifications, and diagnostic information to maintain and repair the FLTRU Road Glide Ultra effectively and efficiently.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Additional Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul, Reassembly, Electrical Systems, Bodywork, Suspension, Brakes, Powertrain
Page Count
Estimated Pages:
Approximately 800-1000+ (typical for comprehensive H-D service manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 103™ High Output, Engine Assembly, Top End, Bottom End, Cooling Systems (Air-Cooled), Lubrication System, Fuel System (EFI), Ignition System, Exhaust System
Transmission:
6-Speed Cruise Drive Transmission, Clutch, Gearbox, Primary Drive, Final Drive Belt
Chassis And Suspension:
Frame, Front Suspension (Gaucho Fork), Rear Suspension (Shock Absorbers), Swingarm, Wheel Bearings, Steering System
Brakes:
Front and Rear Hydraulic Disc Brakes, ABS (Anti-lock Braking System), Brake System Components, Bleeding Procedures
Electrical And Lighting:
Wiring Diagrams, Battery, Charging System (Alternator/Regulator), Starting System, Lighting (Headlight, Taillight, Signals), Instruments and Gauges, Horn, Accessory Wiring, Security System (Smart Security System)
Bodywork And Trim:
Fairing (Bat-wing), Tour-Pak, Saddlebags, Fenders, Fuel Tank, Seat, Handlebars, Controls, Fairing Mounted Mirrors, Windscreen
Procedures Included
Scheduled Maintenance:
1,000 mile service, 5,000 mile service, 10,000 mile service, annual service, oil changes, filter replacements, lubrication, adjustments
Engine Repair:
Top-end overhaul (cylinders, pistons, heads, cams), bottom-end overhaul (crankshaft, connecting rods, bearings), valve adjustments, fuel injector servicing, throttle body servicing, exhaust system replacement
Transmission Repair:
Clutch replacement, gearbox disassembly and reassembly, gear inspection, primary drive chain/belt adjustment and replacement
Electrical Diagnostics:
Troubleshooting electrical faults, component testing, wiring harness repair, sensor diagnostics, ECM (Engine Control Module) diagnostics
Suspension And Brakes:
Fork seal replacement, shock absorber replacement, brake pad and rotor replacement, brake caliper service, ABS system diagnostics
Bodywork And Trim Repair:
Fairing component replacement, saddlebag repair, Tour-Pak mounting and repair, fender removal and installation, handlebar and control adjustment/replacement
Troubleshooting:
Detailed diagnostic charts, symptom-based troubleshooting guides, common fault identification
Technical Depth
Depth:
Comprehensive, from basic scheduled maintenance and fluid checks to full engine and transmission rebuilds, including in-depth electrical diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
Format:
Digital PDF
Print Quality
Quality:
High Resolution, Searchable Text, Printable Pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Twin Cam 103™ High Output
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Valvetrain:
Pushrod-activated, overhead valves with hydraulic lifters
Performance
Torque:
104.7 ft-lbs @ 3250 RPM (approximate, subject to specific model tuning)
Horsepower:
Approximately 78 HP @ 5010 RPM (approximate, subject to specific model tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
Cooling System
Cooling Method:
Air-Cooled
Lubrication System
Oil Type:
Harley-Davidson SYN3 Full Synthetic (or equivalent API CI-4 rated synthetic)
Oil Capacity:
3.5 US qt (3.3 L) with filter change
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Primary Drive:
Heard Drive, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Clutch Type:
Hydraulically Actuated, Wet Multiplate
Transmission Fluid Type:
Harley-Davidson Formula+ (or equivalent V-Twin transmission fluid)
Transmission Fluid Capacity:
24 US oz (0.7 L)
📐 Dimensions
Exterior
Length:
100.4 in. (2550 mm)
Width:
38.0 in. (965 mm)
Height:
64.2 in. (1630 mm)
Wheelbase:
64.5 in. (1638 mm)
Weights
Dry Weight:
875 lbs (397 kg)
Gross Vehicle Weight Rating Gvwr:
1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Approx. 2.4 cu ft
Tour Pak Capacity:
Approx. 2.2 cu ft
🛡️ Safety Features
Ratings
ABS:
Standard (Reflex Linked Brakes with ABS)
Active Features
Braking System:
Linked front and rear brake activation, anti-lock system
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals
Passive Features
Frame Construction:
Steel, rigid frame, powder-coated
Security:
Standard Harley-Davidson Smart Security System with keyless ignition
💡 Technology Features
Infotainment
System:
Boom! Box 6.5 GT Infotainment System
Features:
6.5-inch color touchscreen, AM/FM/Weather Band radio, USB iPod/iPhone connectivity, Bluetooth hands-free, voice recognition, CB/Intercom, GPS Navigation
Driver Assistance
ABS:
Standard on front and rear brakes.
Cruise Control:
Standard Electronic Cruise Control
Connectivity
Bluetooth:
Yes, for phone and media playback.
Gps:
Integrated navigation system.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Engine Oil Change:
Recommended every 5,000 miles or annually.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 20W-50 Full Synthetic (or equivalent API CI-4)
Transmission Fluid:
Harley-Davidson Formula+ or equivalent V-Twin transmission fluid
Primary Chain Case Oil:
Harley-Davidson Formula+ or equivalent V-Twin primary chain case lubricant
Brake Fluid:
DOT 4
Fork Oil:
Harley-Davidson Type E (5W) or Type H (10W) depending on preference and conditions (consult manual for specifics)
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, tires, battery, drive belt, spark plugs.
Potential Issues:
Some Twin Cam engines may experience oil consumption, cam chain tensioner wear, and occasional infotainment system glitches. Manual will guide on diagnosis and repair.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903, renowned for its V-twin engines and touring motorcycles.
Model Evolution
Road Glide Lineage:
The Road Glide platform, characterized by its frame-mounted fairing, has evolved significantly, offering improved aerodynamics and rider ergonomics over its production run.
Ultra Trim:
The 'Ultra' designation signifies Harley-Davidson's top-tier touring package, including extensive fairing, ample storage, premium seating, and advanced features for long-distance comfort.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin; York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Touring Capability:
Consistently recognized by motorcycle publications for its long-distance comfort and touring prowess.
Brand Reputation:
Harley-Davidson is a highly reputable brand with a strong following, particularly within the touring segment.