🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLTRXS Road Glide Special

Year:

2016

Product Name:

Harley Davidson FLTRXS Road Glide Special Motorcycle 2016 Service Repair Workshop Manual Pdf

Product Description:

Harley Davidson FLTRXS Road Glide Special Motorcycle 2016 Service Repair Workshop Manual Download Pdf. Complete Factory Service Repair Workshop Manual. No Extra fees, No Expiry dates. Service Repair Workshop Manual, available for instant download.

👋 Introduction

Positioning:

The FLTRXS Road Glide Special is a premium touring motorcycle within Harley-Davidson's Bagger segment, known for its comfortable ride, extensive fairing, and V-twin performance.

Competitors:

Competes with models from Indian Motorcycle (e.g., Chieftain), and other premium touring motorcycles from Japanese and European manufacturers.

Features:

Batwing fairing with integrated windshield, large infotainment screen (Boom! Box 6.5GT), ABS, cruise control, powerful V-twin engine, spacious saddlebags, and a comfortable rider ergonomics.

Value Proposition:

This factory service manual provides the essential technical information for owners and independent repair shops to maintain, diagnose, and repair the 2016 FLTRXS Road Glide Special to factory specifications.

📋 Manual Details

Primary Coverage:

Complete service, repair, and workshop procedures for the 2016 Harley-Davidson FLTRXS Road Glide Special motorcycle.

Estimated Pages:

High (typically 800+ pages for comprehensive factory manuals)

Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

PDF (Downloadable)

📖 Manual Coverage

Engine:

Detailed diagnostics, disassembly, assembly, and tuning for the Twin Cam 103B engine.

Fuel System:

Fuel injection (EFI) system, throttle body, injectors, fuel pump, and related components.

Ignition System:

Ignition module, sensors, spark plugs, and ignition coil diagnostics and service.

Transmission:

6-speed Cruise Drive transmission: disassembly, assembly, maintenance, and troubleshooting.

Drivetrain:

Primary drive, clutch, and final belt drive system maintenance and adjustment.

Chassis:

Frame, swingarm, and suspension (front forks and rear shocks) servicing and adjustments.

Brakes:

Front and rear brake systems, including calipers, master cylinders, lines, and ABS module diagnostics.

Electrical System:

Wiring diagrams, battery, charging system, starting system, lighting, and accessory circuits.

Instrumentation:

Dashboard, gauges, and warning lights diagnostics and calibration.

Bodywork Fairings:

Fairing removal, installation, and repair; saddlebag maintenance.

Comfort Convenience:

Seat, handlebars, controls, and luggage system servicing.

Wheels Tires:

Wheel bearings, tire replacement, and balancing procedures.

Routine Maintenance:

Oil changes, filter replacements, lubrication, and general inspection procedures.

Scheduled Maintenance:

Detailed service intervals for all major components.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues.

Engine Rebuild:

Complete engine overhaul procedures, including torque specifications and clearances.

Transmission Repair:

Gearbox servicing, clutch replacement, and transmission diagnostics.

Brake Bleeding:

Procedures for bleeding hydraulic brake systems, including ABS equipped models.

Electrical Diagnostics:

Component testing, wiring harness inspection, and fault code retrieval.

Suspension Adjustment:

Fork oil level checks, rear shock preload adjustment, and fork seal replacement.

Wheel Alignment:

Guidance on wheel alignment and spoke tension (where applicable).

Bodywork Refitting:

Instructions for disassembly and reassembly of fairings, panels, and accessories.

Diagnostic Tool Usage:

Information on using Harley-Davidson's diagnostic software (e.g., WH/DSS) for advanced troubleshooting.

Depth:

Comprehensive, covering all aspects from basic rider maintenance to full engine and transmission rebuilds.

Detail Level:

Detailed step-by-step instructions with accompanying diagrams and illustrations.

Diagnostic Information:

Extensive diagnostic charts, symptom analysis, and troubleshooting trees.

Special Tools:

Identification and usage of specialized tools required for specific procedures.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable PDF for easy navigation.

Quality:

High resolution for clear diagrams and text.

Binding:

N/A (Digital PDF format)

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 103B

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)

Compression Ratio:

9.0:1

Torque:

104.7 ft-lbs @ 3500 rpm (Manufacturer Claim)

Horsepower:

Not officially published by Harley-Davidson, but typically in the 70-80 HP range.

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

91 octane or higher unleaded gasoline

Oil Type:

Harley-Davidson 20W-50 Synthetic (or equivalent)

🔧 Transmission

Transmission Type:

6-speed Cruise Drive

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Clutch:

Hydraulically actuated, 9-plate, wet clutch

Transmission Oil Type:

Harley-Davidson Formula+ (or equivalent)

📐 Dimensions

Length:

97.4 in. (2474 mm)

Width:

38.0 in. (965 mm)

Height:

53.7 in. (1364 mm)

Wheelbase:

64.2 in. (1630 mm)

Ground Clearance:

4.9 in. (124 mm)

Dry Weight:

840 lbs (381 kg)

Gross Vehicle Weight Rating:

1300 lbs (590 kg)

Saddlebag Capacity:

Approx. 2.0 cubic feet combined

🛡️ Safety Features

ABS:

Standard Anti-lock Braking System (ABS) on front and rear wheels.

Braking:

Dual 32mm, 4-piston front calipers with 320mm discs; Dual 32mm, 4-piston rear caliper with 300mm disc.

Lighting:

Halogen headlight, LED taillight, bullet turn signals.

Ride Control:

Cruise Control system.

💡 Technology Features

System:

Boom! Box 6.5GT Infotainment System

Features:

Touchscreen display, AM/FM radio, CD player, USB port, Bluetooth connectivity, GPS navigation.

Audio:

Integrated speakers in fairing, pre-wired for saddlebag speakers.

Cruise Control:

Electronic Cruise Control.

Bluetooth:

Bluetooth for audio streaming and hands-free calling.

Diagnostic Interface:

Requires Harley-Davidson Digital Technician (WH/DSS) for advanced diagnostics and module programming.

🔧 Maintenance

Engine Oil Change:

Every 5,000 miles (8,000 km) or annually, whichever comes first.

Transmission Oil Change:

Every 10,000 miles (16,000 km) or every 2 years.

Primary Chain Tensioner:

Inspect at 10,000 miles (16,000 km), replace if necessary (hydraulic tensioner is standard on later models).

Spark Plugs:

Replace every 10,000 miles (16,000 km) or as needed.

Belt Drive Inspection:

Inspect tension and condition at 5,000 miles (8,000 km) and 10,000 miles (16,000 km).

Engine Oil Specification:

SAE 20W-50 Harley-Davidson Genuine Motor Oil or approved equivalent.

Transmission Oil Specification:

Harley-Davidson Formula+ or approved equivalent.

Primary Chain Case Oil Specification:

Harley-Davidson Formula+ or approved equivalent.

Brake Fluid Specification:

DOT 4, Harley-Davidson Heavy Duty Synthetic Brake Fluid or approved equivalent.

Fork Oil Specification:

Harley-Davidson Type 'E' or equivalent (check manual for specific weight).

Common Issues:

Primary chain tensioner wear (older models), potential for oil leaks from gaskets, occasional issues with infotainment system glitches (software updates may be required).

📚 Vehicle History

Heritage:

Harley-Davidson has a long-standing heritage in American motorcycle manufacturing, dating back to 1903. Known for its V-twin engines and iconic styling.

Evolution:

The Road Glide platform, characterized by its frame-mounted fairing, has evolved significantly, with the 'Special' designation indicating a more premium trim level with enhanced features.

Manufacturing Location:

United States (York, Pennsylvania and Milwaukee, Wisconsin)

🏆 Awards & Recognition

Awards:

While specific awards for the 2016 model year might be varied, the Road Glide line consistently receives accolades for its touring capabilities and rider comfort from motorcycle publications.

User Satisfaction:

Generally high user satisfaction for comfort, performance, and iconic styling.

Certifications:

Meets all relevant US federal motor vehicle safety standards (FMVSS) for motorcycles.