2016 Harley Davidson SOFTAIL FLSTC Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail FLSTC Year: 2016 Model Code: FLSTC 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson Softail FLSTC owners, independent repair shops,...

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标签: 2016 FLSTC Harley Davidson Misc Motorcycle Motorcycles SOFTAIL

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail FLSTC

Year:

Model Code:

FLSTC

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Harley-Davidson Softail FLSTC owners, independent repair shops, and motorcycle enthusiasts seeking detailed technical information.

Competitive Analysis

Vehicle Segment Competitors:

Other cruiser motorcycles from brands like Indian Motorcycle, Victory Motorcycles (discontinued but relevant for used market), and custom builders.

Key Features

Model Identity:

The FLSTC (Heritage Softail Classic) is renowned for its classic styling, featuring retro details like a large chrome headlight, a windscreen, wire-spoke wheels, and whitewall tires.

Manual Value Proposition:

Provides essential, in-depth knowledge for maintaining and repairing the 2016 Softail FLSTC, empowering owners and technicians to perform tasks accurately and efficiently.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive maintenance and repair procedures for the 2016 Harley-Davidson Softail FLSTC.

Page Count

Estimated Page Count:

Varies (typically 600-900+ pages for this type of comprehensive manual, though not specified in the product info)

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, disassembly, inspection, assembly, and troubleshooting for the Twin Cam 103 engine (and potential variants).

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and related components.

Ignition System:

Spark plugs, ignition coils, ignition module, and related wiring.

Transmission:

Clutch, primary drive, transmission case, gears, shift mechanism, and related maintenance.

Drivetrain:

Belt drive system, rear sprocket, primary drive system, and troubleshooting.

Chassis:

Frame, front suspension (forks), rear suspension (shocks), wheels, tires, and steering.

Brakes:

Front and rear brake systems, hydraulic components, calipers, rotors, master cylinders, and bleeding procedures.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlight, taillight, turn signals), gauges, horn, and wiring diagrams.

Bodywork And Trim:

Fenders, fuel tank, seat, handlebars, fairings (if applicable), and related body panels.

Diagnostics:

Troubleshooting common problems, diagnostic codes (DTCs), and diagnostic procedures using H-D proprietary tools or methods.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication, chain/belt adjustments, tire pressure checks, and general inspection.

Engine Repair:

Top-end rebuilds (cylinder heads, pistons), bottom-end rebuilds (crankshaft, connecting rods), valve adjustments, and timing procedures.

Transmission Overhaul:

Complete disassembly, inspection, and reassembly of the transmission and primary drive.

Electrical Diagnostics:

Troubleshooting electrical faults, testing components, and interpreting wiring diagrams.

Suspension And Steering Service:

Fork seal replacement, shock absorber service, wheel bearing replacement, and steering head bearing adjustment/replacement.

Brake System Service:

Brake fluid flush, caliper overhaul, master cylinder replacement, and pad/rotor replacement.

Fuel System Service:

Fuel injector cleaning, throttle body cleaning, fuel pump testing, and fuel line inspection.

Technical Depth

Depth:

Comprehensive, covering everything from basic routine maintenance to complete engine and transmission rebuilds, including electrical system troubleshooting and chassis component overhauls.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Readability:

Designed for digital display, optimized for Adobe PDF Reader for correct rendering of images and graphics.

Print Quality

Printability:

Typically printable, allowing users to create physical copies of sections or the entire manual.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103B™

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.0:1 (typical for Twin Cam 103)

Valve Train:

Pushrod-actuated, overhead valves with hydraulic lifters

Cooling System:

Air-cooled

Performance

Torque Peak:

98.4 ft-lbs @ 3500 RPM (133 Nm @ 3500 RPM) (typical for Twin Cam 103)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline, 91 octane or higher recommended

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.810, 5th: 3.150, 6th: 2.790 (typical for 6-speed Cruise Drive)

Primary Drive:

Plated, heavy-duty, rubber-mounted chain drive; 34/46 ratio

Final Drive:

Carbon-dioxide vulcanized, single-side belt, 32/66 ratio

Features

Clutch:

Hydraulically actuated, 9-plate, wet clutch

Transmission Oil Type:

Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant

📐 Dimensions

Exterior

Length:

9.26 ft (2,825 mm)

Width:

3.0 ft (915 mm)

Height:

4.77 ft (1,455 mm)

Seat Height:

26.0 in (660 mm) (unladen)

Ground Clearance:

4.7 in (119 mm)

Weights

Dry Weight:

675 lbs (306 kg)

Curb Weight:

701 lbs (318 kg) (estimated)

Cargo

Fuel Capacity:

5.0 gal (18.9 L)

🛡️ Safety Features

Ratings

Safety Standards:

Meets all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles. No formal crash ratings like cars.

Active Features

Braking System:

Standard Anti-lock Braking System (ABS) on front and rear wheels.

Lighting:

Halogen headlight, LED taillight, and standard turn signals.

Passive Features

Chassis Stability:

Low center of gravity inherent in Softail platform for rider stability.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer, fuel gauge, oil pressure gauge, and a multi-function LCD display for odometer, trip meters, clock, and gear indicator.

Audio System:

Optional factory-installed or aftermarket audio systems are common.

Driver Assistance

Standard Anti-lock Braking System (ABS).

Connectivity

Diagnostic Ports:

Features diagnostic connectors for service tools to retrieve trouble codes and monitor engine parameters.

🔧 Maintenance

Service Intervals

First Service:

Typically 1,000 miles (1,600 km) or 6 months, whichever comes first (includes oil change, filter, primary check, and general inspection).

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months for regular service intervals (oil change, filter, inspections). More in-depth checks at higher mileage intervals (e.g., 10,000, 20,000 miles).

Fluid Specifications

Engine Oil:

Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent motorcycle-specific 20W-50 oil.

Engine Oil Capacity:

3.7 US quarts (3.5 L) with filter change.

Primary Chaincase Oil:

Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant.

Primary Chaincase Oil Capacity:

1 US quart (0.95 L).

Transmission Oil:

Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant.

Transmission Oil Capacity:

22 US fl oz (0.65 L).

Brake Fluid:

DOT 4 brake fluid.

Known Issues

Common Wear Items:

Clutch plates (especially with aggressive riding), drive belt wear, brake pads, tires, wheel bearings, and fork seals.

Twin Cam 103 Considerations:

While generally reliable, potential issues can include cam chain tensioner wear (especially on earlier Twin Cam generations, though improved by 2016), oil leaks, and occasional electronic sensor faults.

Electrical Common Faults:

Issues with the battery charging system (regulator/stator), starter solenoid, and sensor failures (e.g., crankshaft position sensor) can occur over time.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in cruiser, touring, and performance motorcycle segments.

Model Evolution

Softail Platform:

The Softail chassis, introduced in 1983, mimics the look of a hardtail frame but incorporates a 'hidden' rear suspension system for improved comfort and rideability. The FLSTC variant specifically emphasizes a classic aesthetic.

Production

Manufacturing Location:

Typically assembled in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Softail platform and specifically the FLSTC model have consistently received accolades for their classic styling and comfortable riding experience, making them enduringly popular in the cruiser market.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for Harley-Davidson motorcycles, reflecting brand loyalty and perceived quality, though specific ratings vary by survey.

Certifications

Compliance:

Meets EPA, DOT, and CARB emissions and safety standards applicable to model year 2016 motorcycles in North America.