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2016 Jeep Wrangler Service and Repair Manual
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Basic Information Identification Make: Jeep Model: Wrangler Year: 2016 Product Name: 2016 Jeep Wrangler Service and Repair Manual Codes Model Code: JK Introduction Market Position Segment: Compact SUV / Off-Road...
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| Basic Information | |
| Identification | |
| Make: | Jeep |
| Model: | Wrangler |
| Year: | 2016 |
| Product Name: | 2016 Jeep Wrangler Service and Repair Manual |
| Codes | |
| Model Code: | JK |
| Introduction | |
| Market Position | |
| Segment: | Compact SUV / Off-Road Vehicle |
| Brand Perception: | Iconic, rugged, off-road capability, lifestyle vehicle. |
| Competitive Analysis | |
| Key Competitors 2016: | Toyota 4Runner, Ford Bronco (older generations), Land Rover Defender (older generations), Nissan Xterra. |
| Key Features | |
| Off Road Prowess: | Solid front and rear axles, 4x4 systems (Command-Trac, Rock-Trac), high ground clearance, short wheelbase (2-door), excellent approach/departure angles. |
| Body Styles: | 2-door (Wrangler) and 4-door (Wrangler Unlimited). |
| Customization: | Highly popular for aftermarket modifications and personalization. |
| Manual Details | |
| Coverage Areas | |
| All Models Covered: | Yes |
| Repair Scope: | A-Z Comprehensive |
| Information Type: | Vehicle Specific - Dealer Technician Level |
| Page Count | |
| Estimated Page Count: | 1500+ |
| Manual Type | |
| Type: | Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (likely PDF, though not explicitly stated, common for this type) |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Engine mechanical (3.6L Pentastar V6), fuel system, ignition system, cooling system, lubrication system, emissions control, engine diagnostics, engine repair, engine rebuilding. |
| Transmission Drivetrain: | Manual transmission (NSG 370), Automatic transmission (W5A580/5G-Tronic), transfer case (NV241OR), drivelines, axles, differentials, driveshafts, U-joints, clutch, brake system, ABS, ESC. |
| Electrical Electronics: | Battery, charging system, starting system, lighting systems, power accessories, instrument cluster, HVAC controls, infotainment system, body control module (BCM), power distribution, wiring diagrams, diagnostics. |
| Chassis Suspension Steering: | Front suspension (solid axle with coil springs), rear suspension (solid axle with coil springs), steering system (power steering), wheel bearings, shocks, struts, springs, steering linkage, steering column. |
| Body Exterior Interior: | Body structure, body panels, doors, hood, tailgate, bumpers, glass, convertible top, interior trim, seats, HVAC system, interior components, body sealing, paint and corrosion. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake pad replacement, belt replacement, tune-ups. |
| Repair: | Component removal and installation, system diagnostics, troubleshooting, adjustments, component rebuilding, electrical system repair, body repair, HVAC repair. |
| Diagnostics: | Diagnostic Trouble Codes (DTCs), scan tool procedures, circuit testing, component testing, fault isolation strategies, symptom-based diagnostics. |
| Specifications: | Torque specifications for fasteners, fluid capacities and types, electrical specifications, engine data, transmission data, suspension and steering alignment specifications. |
| Technical Depth | |
| Depth: | Comprehensive: Covers basic maintenance, troubleshooting, diagnostics, repair, and overhaul procedures. Detailed wiring diagrams and component testing procedures are included. |
| Manual Specifications | |
| File Format | |
| File Type: | PDF (presumed) |
| Searchability: | Text-searchable (typical for high-quality digital manuals) |
| Printable: | Yes |
| Print Quality | |
| Quality: | High-resolution images, diagrams, and text for clarity. |
| Binding Type | |
| Binding: | N/A (Digital Format) |
| Paper Type | |
| Paper: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 3.6L V6 Pentastar |
| Engine Code: | GPEC2 |
| Displacement: | 3604 cc (220 cu in) |
| Bore X Stroke: | 96.0 mm x 83.0 mm (3.78 in x 3.27 in) |
| Compression Ratio: | 10.0:1 |
| Performance | |
| Horsepower: | 285 hp @ 6400 rpm |
| Torque: | 260 lb-ft @ 4800 rpm |
| Fuel System | |
| Fuel Delivery: | Sequential Multi-Port Fuel Injection (MPI) |
| Fuel Type: | Unleaded Regular Gasoline (87 Octane Recommended) |
| Fuel Tank Capacity: | 17.5 gallons (2-door), 21.1 gallons (4-door Unlimited) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-Speed Manual Transmission (NSG 370) |
| Optional | |
| Transmission Type: | 5-Speed Automatic Transmission (W5A580 / 5G-Tronic) |
| Features | |
| Transfer Case: | NV241OR (2-speed, part-time, with 4:1 low-range ratio on Rubicon models) |
| Transfer Case Std: | NV241 G-HD (Command-Trac) on Sport/Sahara, NV241OR (Rock-Trac) on Rubicon. |
| Axles: | Dana 30 (Front), Dana 44 (Rear) - Standard. Dana 44 (Front & Rear) on Rubicon models. |
| Dimensions | |
| Exterior | |
| Wheelbase 2 Door: | 95.4 inches (2423 mm) |
| Wheelbase 4 Door: | 116.0 inches (2946 mm) |
| Length 2 Door: | 160.0 inches (4064 mm) |
| Length 4 Door: | 173.4 inches (4404 mm) |
| Width Body: | 73.7 inches (1872 mm) |
| Height: | 73.9 inches (1877 mm) (approx., varies by model/top) |
| Ground Clearance: | 9.7 inches (246 mm) (approx.) |
| Approach Angle: | 42.2 degrees (2-door), 38.4 degrees (4-door) |
| Departure Angle: | 32.1 degrees (2-door), 35.9 degrees (4-door) |
| Weights | |
| Curb Weight 2 Door: | 4071 lbs (1847 kg) |
| Curb Weight 4 Door: | 4407 lbs (1999 kg) |
| Safety Features | |
| Ratings | |
| NHTSA Rollover Rating: | 4/5 Stars (typically, varies by configuration) |
| Active Features | |
| ABS: | Standard Anti-lock Braking System |
| Esc: | Standard Electronic Stability Control (ESC) with Hill Start Assist and Electronic Roll Mitigation. |
| Traction Control: | Traction control system integrated with ESC. |
| Passive Features | |
| Airbags: | Front airbags, side curtain airbags (standard on Unlimited, optional on 2-door). |
| Rollover Protection: | Integrated roll bar structure. |
| Technology Features | |
| Infotainment | |
| Head Unit Options: | Uconnect systems with touchscreens (e.g., 5-inch, 6.5-inch), AM/FM/CD/MP3, Satellite Radio, USB input, Auxiliary input. |
| Navigation: | Optional Uconnect Navigation system. |
| Driver Assistance | |
| Backup Camera: | Optional ParkView Rear Backup Camera. |
| Tire Pressure Monitoring: | Standard Tire Pressure Monitoring System (TPMS). |
| Connectivity | |
| Bluetooth: | Optional Bluetooth connectivity for hands-free calling and audio streaming. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 10,000 miles or 12 months, whichever comes first (using synthetic oil). |
| Tire Rotation Interval: | Every 7,500 miles. |
| Cabin Air Filter: | Every 15,000 miles or 12 months. |
| Transmission Fluid Auto: | Inspect at 30,000 miles, typically replaced around 60,000-100,000 miles under normal conditions, but severe use may require sooner (refer to manual). |
| Transmission Fluid Manual: | Inspect at 30,000 miles, refer to manual for replacement recommendations. |
| Fluid Specifications | |
| Engine Oil: | SAE 5W-30 Full Synthetic (API SN certified, Chrysler MS-6395) |
| Coolant: | Mopar Antifreeze/Coolant (OAT - Organic Additive Technology), Orange, MS-9769. |
| Brake Fluid: | DOT 3 |
| Power Steering Fluid: | MS-5901 (ATF+4 compatible, but check manual for specific type) |
| Transfer Case Fluid: | NV241OR: Mopar NV241 HD Fluid or equivalent (check manual for specific part number) |
| Differential Fluid: | 80W-90 Synthetic Hypoid Gear Lubricant (API GL-5). Specific friction modifier may be required for Limited Slip Differentials. |
| Known Issues | |
| Common Complaints: | Wrangler JK (2016): Water leaks (especially around windshield and doors), exhaust manifold cracks (though less common on 3.6L than older engines), death wobble (suspension/steering linkage issues), premature wear on certain suspension components, occasional electronic glitches. |
| Vehicle History | |
| Brand Heritage | |
| Jeep Legacy: | Long history of producing rugged, go-anywhere vehicles dating back to WWII Willys MB. |
| Model Evolution | |
| Jk Generation Start: | The JK generation of the Wrangler debuted for the 2007 model year. |
| 2016 Updates: | Minor interior updates, new wheel designs, some package reshuffling. Continued with the 3.6L Pentastar engine introduced in 2012. |
| Production | |
| Manufacturing Location: | Toledo, Ohio, USA |
| Awards & Recognition | |
| Recognitions | |
| Off Road Awards: | Consistently recognized by automotive media and off-road enthusiasts for its unparalleled off-road capability. |
| Ratings | |
| Consumer Satisfaction: | Varies; often high for enthusiasts focused on off-road capability, but can be lower in areas like on-road comfort or fuel efficiency compared to non-off-road focused SUVs. |