🏷️ Basic Information

Make:

Kia

Model:

Cerato

Year:

2016

Engine Variant:

1.8L MPI

Engine Code:

G4NB (Common for 1.8L MPI in this generation)

Chassis Code:

YD (Third Generation Cerato/Forte)

👋 Introduction

Market Position:

The Kia Cerato (also known as Forte in some markets) is a compact sedan and hatchback known for its value, features, and increasingly competitive styling, aiming to provide a strong offering against established rivals like the Honda Civic, Toyota Corolla, and Mazda3.

Competitive Analysis:

In 2016, the Cerato (YD generation) offered a compelling package of modern design, a comfortable interior, and a good balance of fuel efficiency and performance, particularly with the 1.8L MPI engine. This manual is essential for owners and technicians seeking to maintain or repair this specific configuration.

Key Features:

This service manual provides comprehensive, step-by-step repair procedures, detailed illustrations, and factory specifications to ensure accurate and efficient servicing of the Kia Cerato 2016 1.8L MPI.

📋 Manual Details

Coverage Areas:

Comprehensive repair and service for all systems of the Kia Cerato 2016 1.8L MPI.

Page Count:

2531

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine mechanical, engine control system (MPI), fuel system, cooling system, lubrication system, exhaust system, ignition system, transmission (automatic and manual), drivetrain, suspension (front and rear), steering system, braking system (including ABS/ESC), wheels and tires, body panels, interior trim, HVAC system, electrical system (including wiring diagrams), lighting, safety systems (SRS), diagnostics and troubleshooting.

Electrical System Details:

Extensive coverage of the vehicle's electrical system, including detailed wiring diagrams, component locations, diagnostic connectors (OBD-II), and troubleshooting guides for power distribution, lighting, instrumentation, and body control modules.

Procedures Included:

Routine maintenance, scheduled maintenance, diagnostics, troubleshooting, removal and installation of components, disassembly and assembly of major sub-assemblies, adjustments, repair procedures, specifications, tightening torques, wear limits, special tool usage, electrical circuit testing, wiring schematics.

Troubleshooting Methodology:

Systematic approach to diagnosing issues, starting with symptom identification, visual inspection, diagnostic trouble codes (DTCs), and then progressing to specific component testing, circuit checks, and data analysis using scan tools.

Component Replacement:

Detailed instructions for replacing all major and minor components, including engine parts, transmission assemblies, suspension arms, brake calipers, body panels, interior components, and electronic modules.

Technical Depth:

In-depth, bumper-to-bumper coverage suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed step-by-step instructions, pictorial diagrams, exploded views, and technical data for accurate repairs and adjustments.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, printable pages for clear reproduction.

Binding Type:

Digital (PDF) - Instant Download

Paper Type:

Not Applicable (Digital File)

Compatibility:

Windows, Mac, Linux OS (requires Adobe Reader).

⚙️ Engine Specifications

Primary Engine:

2.0L MPI (G4NB is commonly associated with this 1.8L engine variant, though G4FC or G4FD might be used depending on region. The manual covers the 1.8L MPI specifically.)

Horsepower:

Approx. 145-147 hp @ 6000 rpm (varies by region)

Torque:

Approx. 130-135 lb-ft @ 4000 rpm (varies by region)

Fuel System:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Layout:

Inline 4-Cylinder

Engine Capacity:

1797 cc

Engine Design:

DOHC, 16-valve, Aluminum block and head

Ignition System:

Electronic ignition system with individual coil-on-plug (COP) units.

Cooling System:

Pressurized liquid cooling system with thermostatically controlled fan.

Lubrication System:

Forced lubrication system with oil pump, oil filter, and oil pan. Includes oil pressure sensor and oil level indicator.

🔧 Transmission

Standard Transmission:

6-speed Manual Transmission

Optional Transmission:

6-speed Automatic Transmission

Transmission Features:

The manual covers procedures for both manual and automatic transmissions, including clutch operation, gear selection, torque converter lock-up, and transmission control unit (TCU) diagnostics.

Transmission Control:

Electronic control of automatic transmission with modes for Normal, Sport, and often a Manual Shift mode (Sportmatic).

📐 Dimensions

Exterior Dimensions:

Approx. Length: 4560-4570 mm, Width: 1780 mm, Height: 1420-1450 mm (varies by body style: sedan/hatchback)

Wheelbase Track:

Front Track: Approx. 1570 mm, Rear Track: Approx. 1575 mm.

Interior Dimensions:

Detailed interior dimensions and seating capacity are covered within the manual's body and trim sections.

Cargo Capacity:

Approx. Trunk Volume: 482 Liters (sedan) / 520 Liters (hatchback with seats up) - detailed cargo system coverage included.

Curb Weight:

Approx. 1300-1350 kg (varies by transmission and equipment)

Gross Vehicle Weight Rating:

Typically around 1800-1900 kg, detailed specifications available in the manual.

Wheelbase:

Approx. 2700 mm

🛡️ Safety Features

Safety Ratings:

IIHS Top Safety Pick (2017 model, indicative of 2016 generation safety structure).

Active Features:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill-start Assist Control (HAC).

Brake System:

Front: Ventilated discs, Rear: Solid discs (standard). ABS, EBD (Electronic Brakeforce Distribution), BAS (Brake Assist) are standard.

Passive Features:

Driver and front passenger airbags, front and rear side-impact airbags, full-length side curtain airbags, front seatbelt pretensioners and load limiters, LATCH child seat anchors.

💡 Technology Features

Infotainment System:

The 2016 Cerato offered options for touch-screen infotainment systems, including UVO voice-activated infotainment system with Bluetooth connectivity, USB/auxiliary input, and optional navigation. The manual covers the diagnostics and repair of these systems.

Audio System:

Standard 4-speaker or optional 6-speaker audio system with AM/FM radio, CD/MP3 player. Manual covers audio system component repair and diagnostics.

Driver Assistance Features:

Availability of rearview camera, parking sensors. Advanced driver-assistance systems (ADAS) were less common in this trim compared to later models but may be covered if equipped.

Connectivity Features:

Bluetooth hands-free calling and audio streaming, USB charging/data port, steering wheel-mounted audio controls.

🔧 Maintenance

Service Intervals:

The manual details periodic maintenance schedules, typically including oil changes every 7,500 miles (12,000 km) or 12 months, with more comprehensive checks and replacements (e.g., air filters, spark plugs, coolant) at 30,000, 60,000, and 100,000-mile intervals. Exact intervals specified in the manual.

Engine Oil Specification:

API SN, ILSAC GF-5, SAE 0W-20 synthetic recommended (refer to manual for exact specifications and capacities).

Coolant Specification:

Ethylene glycol-based antifreeze, typically with OAT (Organic Acid Technology) or HOAT, pre-mixed 50/50 with distilled water. Kia Long Life Coolant Blue. Capacity approx. 7.7 Liters.

Transmission Fluid Automatic:

Kia Genuine ATF SP-IV or equivalent. Capacity approx. 7.1 Liters (for dry fill, service fill will be less).

Transmission Fluid Manual:

GL-4 gear oil, viscosity typically SAE 75W-90. Capacity approx. 2.1 Liters.

Brake Fluid Specification:

DOT 3 or DOT 4, low viscosity (LV) if specified by Kia. Capacity approx. 0.8 Liters.

Power Steering Fluid:

Hydraulic Power Steering Fluid (specific type as per manual, typically ATF Dexron III or equivalent).

Clutch Fluid Specification:

DOT 3 or DOT 4 brake fluid (for manual transmission clutch system).

Differential Fluid:

Not applicable for FWD vehicles. Manual covers gearbox oil for manual transmission.

Known Issues:

Potential minor issues can include occasional engine rattle at startup (related to timing chain tensioner), minor transmission shifting quirks, and interior trim squeaks. The manual provides diagnostic procedures for all these potential concerns.

Battery Maintenance:

Standard 12V lead-acid battery. Manual covers testing and replacement procedures.

📚 Vehicle History

Brand Heritage:

Kia Motors Corporation, founded in 1944, has evolved from a manufacturer of steel tubing and bicycle parts to a global automotive brand known for its improving quality, design, and value.

Model Evolution:

The Kia Cerato/Forte has seen significant evolution across its generations, with the third generation (YD, 2013-2018) representing a substantial leap in design, refinement, and technology compared to its predecessors. The 2016 model year falls within this well-received generation.

Production Locations:

Primarily manufactured in South Korea (Hwaseong Plant).

🏆 Awards & Recognition

Recognitions:

The Kia Cerato/Forte has consistently been recognized for its strong value proposition and improving reliability ratings from various automotive publications and consumer organizations over its lifecycle.