Engine:
6.2L V8, 6.7L Power Stroke V8 Turbo Diesel
Control System:
Engine Control Module (ECM), Powertrain Control Module (PCM), Transmission Control Module (TCM), Body Control Module (BCM), ABS Control Module, etc.
Mechanical:
Engine mechanical, drivetrain mechanical, chassis mechanical, body mechanical.
Fuel Service Specifications:
Fuel pressure, injector specifications, fuel system diagnostics.
Emission Control:
Catalytic converter, EGR system, Diesel Particulate Filter (DPF) system, emissions diagnostics.
Intake Exhaust Cooling:
Intake manifold, turbocharger system (diesel), exhaust system, cooling system (radiator, fans, coolant).
Lube:
Engine oil specifications, oil filter part numbers, lubrication points, oil change intervals.
Ignition Starting Charging:
Spark plugs (gasoline), ignition coils, starter motor, alternator, battery specifications, charging system diagnostics.
Auto Transmission:
6R100 (6-speed automatic), 6R140 (6-speed automatic)
Clutch:
Manual transmission clutch service, hydraulic clutch system.
Manual Transmission:
No manual transmission offered for these heavy-duty models in these years.
Transfer Propeller Shaft:
Transfer case operation and repair, propeller shaft inspection and service.
Drive Shaft:
Drive axle and half-shaft service, U-joints, CV joints.
Differential:
Front and rear differential service, fluid specifications, gear ratios.
Axle Suspension:
Front and rear suspension components (leaf springs, shocks, control arms), steering knuckles, axle beams.
Tire Wheel:
Tire pressure monitoring system (TPMS), wheel bearing service, wheel lug nut torque specifications, tire rotation.
Brake Control:
ABS system, Traction Control System (TCS), Electronic Stability Control (ESC), trailer brake controller integration.
Brake:
Front and rear brake systems (disc brakes), brake fluid specifications, bleeding procedures, caliper and rotor service.
Parking Brake:
Parking brake mechanism service (drum-in-hat or caliper-integrated).
Steering Column:
Steering column assembly, tilt and telescoping functions, ignition switch.
Power Steering:
Hydraulic power steering system, fluid type, pump and rack/gearbox service.
Air Condition:
HVAC system, refrigerant R134a, compressor, condenser, evaporator service, diagnostic procedures.
Suppl Restraint System:
Airbag system, SRS module, impact sensors, seatbelt pre-tensioners, diagnostic procedures.
Seat Belt:
Seat belt retractors, buckle service, proper operation.
Engine Immobilizer:
Keyless entry and ignition system, anti-theft system, key programming.
Cruise Control:
Adaptive Cruise Control (ACC) if equipped, standard cruise control system diagnostics.
Wiper Washer:
Wiper motor, washer pump, wiper linkage service, washer fluid type.
Door Lock:
Power door locks, remote keyless entry, door latch and actuator service.
Meter Audio Visual:
Instrument cluster, gauges, audio system service, SYNC system (if equipped).
Horn:
Horn operation, horn switch, horn replacement.
Windshield Glass Mirror:
Windshield replacement, glass sealant, power mirror operation, mirror housing service.
Instrument Panel:
Instrument panel removal and installation, gauge cluster diagnostics, warning lights.
Seat:
Seat adjustment mechanisms, seat heater service, power seat operation.
Engine Hood Door:
Hood latch and cable service, door hinges and alignment, door weatherstripping.
Exterior Interior:
Body panel repair, trim piece removal/installation, interior panel diagnostics.
Electrical:
12V electrical system, battery, grounding points, fuse box diagrams, relay locations, general wiring troubleshooting.
Multiplex Can Communication:
Controller Area Network (CAN) bus system, data link connector (DLC) location, diagnostic scan tool use, module communication.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Repair:
Step-by-step repair procedures for all covered systems, including component removal, installation, and adjustment.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings, component testing procedures.
Wiring Schematics:
Complete electrical wiring diagrams for all vehicle systems.
Depth:
Factory-level detail, suitable for professional technicians and advanced DIYers. Covers everything from basic maintenance to complex diagnostics and component rebuilds.
Oil Change Interval Gasoline:
Every 7,500 miles or 6 months (refer to manual for specific conditions).
Oil Change Interval Diesel:
Every 5,000 - 10,000 miles or 6 months (depending on duty cycle, refer to manual).
Tire Rotation Interval:
Every 7,500 miles.
Engine Oil Gasoline Spec:
SAE 5W-20, API SN or ILSAC GF-5 certified synthetic blend or full synthetic (Part Number: XO-5W20-QSP).
Engine Oil Diesel Spec:
SAE 5W-40 API CJ-4 or CK-4 certified synthetic (Part Number: XO-5W40-DHDPlus).
Coolant Spec:
Ford Premium Gold Coolant (VC-13-G) or equivalent meeting Ford specification WSS-M97B51-A1.
Transmission Fluid 6R100:
Mercon LV (Part Number: XT-10-QLV).
Transmission Fluid 6R140:
Mercon ULV (Part Number: XT-11-QDC).
Common Issues Diesel Emissions:
Potential issues related to Diesel Particulate Filter (DPF) regeneration and DEF (Diesel Exhaust Fluid) system errors.
Common Issues Suspension Components:
Heavy-duty use can lead to wear on suspension components, U-joints, and brake pads.
