🏷️ Basic Information

Make:

Chevrolet

Model:

Cruze

Year:

2019

👋 Introduction

Positioning:

The Chevrolet Cruze is a compact car that competed in a highly contested segment, offering a balance of fuel efficiency, technology, and comfort. This manual positions itself as the definitive resource for owners and technicians looking to maintain and repair this vehicle.

Competitors:

Key competitors included the Honda Civic, Toyota Corolla, Mazda3, Ford Focus, and Hyundai Elantra. The Cruze aimed to differentiate itself with sophisticated styling and available features.

User Friendliness:

Designed with clear, step-by-step instructions and accompanied by numerous diagrams and illustrations to simplify complex repair procedures for both DIY enthusiasts and professional mechanics.

Cost Savings:

Empowers users to perform their own maintenance and repairs, leading to significant cost savings compared to dealership or independent mechanic labor charges.

Accessibility:

Downloadable format allows instant access across multiple devices (PC, Mac, tablet, smartphone) with only Adobe Reader required.

📋 Manual Details

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF compatible)

Page Count:

Estimated 2000+ pages (typical for comprehensive workshop manuals)

📖 Manual Coverage

Engine Mechanical:

Detailed diagnostics, repair, and overhaul of all engine variants, including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, lubrication, cooling systems, and emission controls.

Engine Performance:

Fuel injection, ignition system diagnostics, turbocharger operation and repair, engine control module (ECM) strategies, performance tuning considerations, and engine troubleshooting charts.

Transmission Manual:

Repair and overhaul procedures for manual transmissions, including clutch system, gearbox components, shift mechanisms, and fluid specifications.

Transmission Automatic:

Detailed repair and overhaul of automatic transmissions, including torque converter, valve body, planetary gear sets, clutch packs, hydraulic circuits, electronic controls, and transmission fluid specifications.

Drivetrain:

Front-wheel drive system diagnostics and repair, including CV axles, differential assembly, and wheel bearings.

Suspension Steering:

Front and rear suspension systems (struts, shocks, springs, control arms, bushings), steering rack and pinion, power steering system (hydraulic or electric), alignment specifications, and wheel bearing replacement.

Brakes:

Hydraulic brake system diagnostics, ABS (Anti-lock Braking System) components and troubleshooting, EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, caliper overhaul, brake fluid specifications, and bleeding procedures.

Electrical System:

Complete wiring diagrams, fuse box layouts, relay locations, power distribution, starter motor, alternator, battery diagnostics, lighting systems (headlights, taillights, interior), and accessory circuits.

Body Electrical:

Power windows, power door locks, remote keyless entry, mirrors, seats, sunroof, and other body-related electrical components.

HVAC System:

Air conditioning (AC) system diagnostics, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module, heater core, and cabin air filter replacement.

Body And Chassis:

Body panel removal and installation, door mechanisms, hood and trunk latches, glass replacement, interior trim panel removal, chassis component identification, and corrosion protection.

Routine Maintenance:

Oil change intervals, filter replacement (oil, air, cabin), spark plug replacement, coolant flush and replacement, brake fluid flush, transmission fluid service, tire rotation, and battery checks.

Diagnostic Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, including use of diagnostic trouble codes (DTCs), wiring diagrams for tracing issues, and symptom-based troubleshooting guides.

Component Replacement:

Step-by-step instructions for replacing major and minor components, such as alternators, starter motors, fuel pumps, water pumps, radiators, AC compressors, brake calipers, CV axles, sensors, and modules.

Engine Rebuild:

Detailed instructions for engine disassembly, cleaning, inspection of internal components (bearings, rings, valves), machining specifications, reassembly, and initial start-up procedures.

Transmission Overhaul:

Comprehensive guide to dismantling, inspecting, replacing worn parts (seals, gaskets, clutches, bands), and reassembling both manual and automatic transmissions.

Suspension Repair:

Replacement of struts, shocks, ball joints, tie rod ends, control arm bushings, and wheel bearings, along with alignment procedures.

Brake System Repair:

Replacement of brake pads, rotors, calipers, brake lines, and ABS sensor replacement, as well as bleeding the brake system.

Electrical Troubleshooting:

Diagnosing and repairing issues related to lighting, power accessories, sensors, modules, and the overall electrical system using wiring diagrams.

HVAC Service:

Recharging AC systems, replacing AC components, diagnosing climate control issues, and replacing the heater core or cabin air filter.

Body And Interior Repair:

Removal and installation of body panels, doors, windows, mirrors, and interior trim pieces.

Depth:

Comprehensive, covering everything from basic fluid checks and filter changes to complex engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.

Diagnostic Tools:

Includes guidance on using diagnostic scan tools, multimeters, and specialized equipment for troubleshooting.

Torque Specifications:

Detailed torque specifications for all critical fasteners, ensuring proper assembly and safety.

Clearances And Tolerances:

Provides critical engine and transmission component clearances and tolerances for rebuilding and assembly.

Schematics:

Includes detailed electrical schematics, vacuum diagrams, and hydraulic circuit diagrams.

📊 Manual Specifications

Format:

PDF (Portable Document Format), optimized for digital viewing and printing.

Searchability:

Text-searchable PDF for quick access to specific information.

Print Quality:

High-resolution images and clear text, suitable for printing individual pages or entire sections.

Binding Type:

Digital (No physical binding, user can print and bind as desired).

Paper Type:

N/A (Digital format).

⚙️ Engine Specifications

Engine 1 Code:

L4G (1.4L Turbocharged DOHC Inline-4)

Engine 1 Displacement:

1364 cc (83.2 cubic inches)

Engine 1 Bore X Stroke:

72.0 mm x 82.6 mm

Engine 1 Compression Ratio:

10.0:1

Engine 1 Horsepower:

153 hp @ 5600 rpm

Engine 1 Torque:

177 lb-ft @ 2500 rpm (manual transmission) / 177 lb-ft @ 2400 rpm (automatic transmission)

Fuel Delivery:

Direct Injection (DI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 octane (minimum)

🔧 Transmission

Transmission Type 1:

6-speed manual transmission

Transmission Type 2:

6-speed automatic transmission (M3X)

Automatic Features:

Driver Shift Control for manual selection of gears.

Manual Transmission Fluid:

GM P/N 12345982 (Dexron VI or equivalent is typically used in GM manual transmissions, consult manual for exact spec)

Automatic Transmission Fluid:

Dexron VI (GM P/N 88863401 or equivalent)

📐 Dimensions

Length:

179.1 inches (4550 mm)

Width:

70.5 inches (1791 mm)

Height:

57.7 inches (1465 mm)

Wheelbase:

106.3 inches (2700 mm)

Front Headroom:

38.9 inches (988 mm)

Rear Headroom:

37.2 inches (945 mm)

Front Legroom:

42.0 inches (1067 mm)

Rear Legroom:

34.5 inches (876 mm)

Trunk Volume:

15.1 cubic feet (428 liters)

Curb Weight Min:

Approx. 3039 lbs (1378 kg) for manual transmission models

Curb Weight Max:

Approx. 3090 lbs (1402 kg) for automatic transmission models

Standard Wheel Size:

16-inch alloy

Optional Wheel Size:

17-inch or 18-inch alloy

Standard Tire Size:

205/55R16

Optional Tire Size:

215/50R17 or 225/45R18

Bolt Pattern:

5x115 mm

🛡️ Safety Features

NHTSA Overall Rating:

5-Star (for most configurations)

IIHS Top Safety Pick:

Yes (for certain model years and configurations)

ABS:

Standard 4-wheel anti-lock disc brakes

Traction Control:

Standard electronic traction control (TCS) and stability control (ESC).

Brake Assist:

Standard

Airbags:

Standard front airbags, front side-impact airbags, and roof-mounted side curtain airbags. Available knee airbags.

Seatbelts:

Front pretensioners with load limiters, rear outboard seatbelt pretensioners.

Child Seats:

LATCH (Lower Anchors and Tethers for CHildren) system.

Forward Collision Alert:

Available

Lane Keep Assist:

Available

Blind Zone Alert:

Available

Rear Cross Traffic Alert:

Available

Backup Camera:

Standard on most trims

💡 Technology Features

Display Size:

7-inch or 8-inch diagonal color touchscreens available.

Apple Carplay Android Auto:

Available on most trims, allowing smartphone integration for navigation, music, and calls.

Chevrolet My([ ])Link:

The proprietary infotainment system offering customizable menus, Bluetooth connectivity, and smartphone integration.

Onstar:

Available, offering services like turn-by-turn navigation, emergency assistance, and vehicle diagnostics.

Available Audio Systems:

Bose premium audio system available on higher trims.

Adaptive Cruise Control:

Not typically available on the 2019 Cruze, which focused on more basic driver aids.

Parking Assist:

Rear park assist available on some trims.

Wi Fi Hotspot:

Available via OnStar 4G LTE Wi-Fi hotspot.

Usb Ports:

Standard USB ports for device charging and media playback.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Use synthetic oil.

Air Filter Replacement:

Inspect every 7,500 miles (12,000 km), replace as needed or at least every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Replace every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Replace at 97,500 miles (157,000 km).

Coolant Replacement:

First change at 150,000 miles (240,000 km) or 5 years. Subsequent changes every 75,000 miles (120,000 km) or 5 years.

Brake Fluid Replacement:

Inspect annually, replace every 2 years or as needed.

Transmission Fluid Service Auto:

Typically considered a 'lifetime' fluid, but replacement is recommended every 60,000-100,000 miles (96,000-160,000 km) depending on driving conditions.

Engine Oil:

SAE 0W-20 Full Synthetic (GM dexos1 Gen 2 specification is recommended).

Engine Oil Capacity:

4.2 US quarts (4.0 liters) with filter for 1.4L Turbo.

Coolant:

GM P/N 19353909 (Orange colored, Dex-Cool Compatible) - Propylene Glycol Based

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for specific designation).

Engine Oil Consumption:

Some 1.4L turbo engines may experience higher than expected oil consumption. Proper monitoring and timely top-offs are crucial.

Transmission Harshness:

Occasional reports of harsh shifting in the automatic transmission, potentially related to software or internal wear.

Thermostat Issues:

Some vehicles have had issues with the engine thermostat sticking open or closed, leading to temperature regulation problems.

Infotainment System Glitches:

As with many modern vehicles, occasional glitches or unresponsiveness in the infotainment system have been reported.

📚 Vehicle History

Chevrolet History:

Chevrolet, founded in 1911, is one of America's oldest and most popular automotive brands, known for a wide range of vehicles from trucks to sports cars.

Cruze First Gen:

The first-generation Cruze (J300) debuted in 2008 (globally) and 2010 (North America), replacing the Cobalt. It was offered with a variety of engine options.

Cruze Second Gen:

The second-generation Cruze (GA21) was launched for the 2015 model year globally and 2016 in North America. It featured a new platform (D2 platform), updated styling, and new powertrain options, including the 1.4L turbo and a diesel option in some markets. The 2019 model year represents a late iteration of this generation.

Production Start Year Na:

2010

Production End Year Na:

2019

Manufacturing Locations:

Primarily General Motors' Lordstown Assembly plant in Lordstown, Ohio, for North America. Global production occurred at multiple GM facilities worldwide.

🏆 Awards & Recognition

Initial Awards:

The second-generation Cruze received positive reviews for its refined interior, fuel economy, and technology features upon its launch.

Safety Awards:

The Cruze has consistently achieved good safety ratings from organizations like NHTSA and IIHS, contributing to its appeal.

Fuel Economy Ratings:

Praised for competitive fuel economy, particularly with the 1.4L turbo engine.