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96-00 BMW K1200RS K1200 RS Motorcycle Service Manual Repair Workshop Shop Manuals

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Designation: K1200 RS Generation Generation Code: K589 Codes Engine Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience:...
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类型: Motorcycle
厂商:
斯库: 244346
96-00 BMW K1200RS K1200 RS Motorcycle Service Manual Repair Workshop Shop Manuals
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Designation:
K1200 RS
Generation
Generation Code:
K589
Codes
Engine Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent workshops.
Competitive Analysis
Key Competitors:
Honda VFR, Kawasaki GTR, Yamaha FJR
Key Features
Bike Philosophy:
Combining sportbike performance with long-distance touring comfort and capability.
Manual Value Proposition:
Provides comprehensive, manufacturer-level repair and maintenance information to keep the K1200RS in optimal condition.
📋 Manual Details
Coverage Areas
Years Covered:
1996-2000
Page Count
Total Pages:
385
Manual Type
Type:
Service Manual / Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
Print (assumed based on description)
📖 Manual Coverage
Systems Covered
Engine:
Full Engine Overhaul, Diagnostics, Tuning, Component Replacement
Fuel System:
Fuel Injection System, Fuel Pump, Injectors, Fuel Lines, Tank
Ignition System:
Ignition Coils, Spark Plugs, ECU Control, Timing
Cooling System:
Radiator, Coolant, Thermostat, Water Pump, Fan
Exhaust System:
Catalytic Converter, Muffler, Exhaust Pipes, Lambda Sensors
Transmission:
Clutch Assembly, Gearbox, Shafts, Seals, Fluid Changes
Drivetrain:
Final Drive (Shaft Drive), Universal Joints, Bearings
Suspension:
Front Fork (Telescopic), Rear Mono-shock, Springs, Dampers, Adjustment
Brakes:
Front and Rear Disc Brakes, Calipers, Master Cylinders, Brake Lines, ABS System (if equipped)
Wheels And Tires:
Wheel Bearings, Tire Pressures, Tire Replacement
Electrical System:
Battery, Charging System (Alternator), Lighting, Wiring Harnesses, Fuses, Relays, Starter Motor
Instrumentation And Controls:
Dashboard Indicators, Switches, Controls, Throttle, Clutch Lever
Frame And Bodywork
Frame:
Chassis Inspection, Frame Components
Bodywork:
Fairings, Panels, Seat, Windscreen Removal and Installation
Luggage System:
Mounting and Removal of Luggage Components
Procedures Included
Scheduled Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Valve Clearance Checks
Troubleshooting:
Diagnostic Charts, Fault Finding Procedures for all Systems
Component Repair:
Detailed Disassembly, Reassembly, and Repair Instructions for Major Components
Electrical Diagnostics:
Wiring Diagrams, Component Testing, Common Electrical Faults
Brake System Service:
Bleeding Procedures, Pad Replacement, Caliper Service, ABS Troubleshooting
Suspension Tuning:
Fork Oil Level and Viscosity, Rear Shock Adjustment
Engine Rebuild:
Piston Ring Replacement, Cylinder Honing, Valve Seat Grinding, Bearing Replacement
Fuel Injection Calibration:
Idle Speed Adjustment, Throttle Body Synchronization
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and gearbox rebuilds, including electrical diagnostics.
Diagrams And Illustrations:
Full Pictures and Diagrams included for visual guidance.
📊 Manual Specifications
File Format
Format:
Print (Assumed)
Print Quality
Quality:
High-quality printing for clear diagrams and text (assumed).
Binding Type
Binding:
Professional Binding (assumed for workshop use).
Paper Type
Paper:
Durable paper suitable for workshop environments (assumed).
⚙️ Engine Specifications
Primary Engine
Type:
Inline Four-Cylinder, Four-Stroke
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
77.6 mm x 64 mm (3.06 in x 2.52 in)
Compression Ratio:
10.5:1
Valvetrain:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Power Output:
Approx. 120 hp (89 kW) at 8,500 rpm
Torque Output:
Approx. 110 Nm (81 lb-ft) at 6,750 rpm
Fuel System
System:
Electronic Fuel Injection (Bosch Motronic 2.1)
Fuel Type:
Unleaded Premium (95 RON)
Fuel Tank Capacity:
25 Liters (6.6 US gal)
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Optional
Type:
Not applicable
Features
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft Drive
Fluid Specification
Gearbox Oil Type:
SAE 75W/90 API GL-4 or GL-5 (check manual for specific BMW recommendation)
Gearbox Oil Capacity:
Approx. 1.0 Liter (1.1 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 970 mm (38.2 in) at handlebars
Height:
Approx. 1,435 mm (56.5 in) at seat
Weights
Dry Weight:
Approx. 245 kg (540 lbs)
Wet Weight:
Approx. 272 kg (600 lbs) (fully fueled)
Load Capacity:
Recommended rider and passenger load: 450 lbs (204 kg)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable for motorcycles in the same way as cars.
Active Features
ABS:
Optional BMW Integral ABS (Anti-lock Braking System) available on some models/years.
Braking System:
Dual disc front, single disc rear, hydraulic actuation.
Passive Features
Lighting:
Halogen headlight, LED taillight.
Chassis Design:
Robust frame providing stability.
💡 Technology Features
Infotainment
System:
Basic instrumentation with analog tachometer and speedometer, LCD display for trip computer, clock, fuel gauge, and warning lights.
Driver Assistance
ABS:
Integral ABS was an option on some models, providing unified braking and anti-lock functionality.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or smartphone integration were available on this model.
Electrical Features
ECU:
Bosch Motronic 2.1 engine management system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 1 year, whichever comes first (check manual for specifics).
Valve Check Interval:
Every 20,000 km or 2 years (check manual for specifics).
Spark Plug Replacement:
Every 20,000 km (check manual for specifics).
Brake Fluid Change:
Every 2 years (check manual for specifics).
Fluid Specifications
Engine Oil Type:
Fully Synthetic SAE 15W/50 API SG/SH or JASO MA (check manual for BMW approved brands/specs).
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US qt) with filter change.
Coolant Type:
BMW approved ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Starter motor issues, clutch slave cylinder leaks, fuel pump reliability, ABS sensor failures (depending on specific year and maintenance history).
Common Issues
Maintenance Tips:
Regular fluid changes, proper battery maintenance, and thorough pre-ride inspections are crucial for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division History:
BMW has a long and rich history in motorcycle manufacturing, dating back to the 1920s, known for engineering excellence and innovation.
Model Evolution
K Series Introduction:
The K-series, introduced in the early 1980s, featured innovative transversely mounted, liquid-cooled inline engines, often with four cylinders.
K1200Rs Development:
The K1200RS was a flagship model of its era, building on the K100 and K1100 platforms, offering increased power, improved handling, and touring comfort.
Production
Production Period:
The K589 platform (K1200RS) was produced from 1996 to 2000.
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for this model year are not readily available, the K1200RS was generally well-regarded for its blend of performance and touring capability in its segment.
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