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Download Yamaha YFM350 YFM 350 BIG BEAR 2WD 96-99 Service Repair Workshop Manual PDF

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🏷️ Basic Information Identification Make: Yamaha Model: YFM350 Big Bear 2WD Model Nickname: Big Bear Production Years Covered: 1996, 1997, 1998, 1999 Chassis Code: Not specified in product data, typically...
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类型: Atv
厂商:
斯库: 22003
Download Yamaha YFM350 YFM 350 BIG BEAR 2WD 96-99 Service Repair Workshop Manual PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM350 Big Bear 2WD
Model Nickname:
Big Bear
Production Years Covered:
1996, 1997, 1998, 1999
Chassis Code:
Not specified in product data, typically internal Yamaha codes like 3X3*
Vehicle Type:
All-Terrain Vehicle (ATV)
Drivetrain:
2WD (Two-Wheel Drive)
👋 Introduction
Market Position
Target User:
DIY enthusiasts, independent repair shops, Yamaha dealerships
Value Proposition:
Comprehensive, dealership-level repair information for cost-effective maintenance and repair
Competitive Analysis
Alternative Sources:
eBay CD auctions, expensive physical manuals, online forums (often incomplete or unverified)
Key Advantages:
Instant access, digital format flexibility, cost-effectiveness compared to physical copies or professional labor
Key Features
Diagnostic Tools:
Focus on enabling users to diagnose and fix issues themselves
Repair Guidance:
Detailed, step-by-step instructions for a wide range of repair tasks
Maintenance Planning:
Information to establish and follow a regular maintenance schedule
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF (Adobe Acrobat)
Delivery Method:
Instant Digital Download
Page Count:
Estimated 300-500 pages (typical for this type of manual, not explicitly stated)
File Size Consideration:
High-speed internet recommended due to potentially large file size
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, reassembly, tuning, diagnostics
General Information:
Vehicle identification, safety precautions, tool recommendations, torque specifications
Transmission:
Operation, maintenance, repair, lubrication, internal components
Chassis:
Frame inspection, repair, components
Steering:
System components, adjustments, repair, wheel alignment
Suspension:
Front and rear suspension components, shock absorbers, linkages, maintenance, repair
Brakes:
Hydraulic system, brake pads, rotors, lines, bleeding procedures, adjustments
Lubrication:
Lubrication points, fluid types, capacities, schedules
Electrical:
Wiring diagrams, ignition system, lighting, starting system, charging system, battery, troubleshooting
Frame:
Frame integrity checks, damage assessment, repair procedures
Fuel System:
Carburetor tuning and overhaul, fuel lines, fuel tank, fuel pump operation (if applicable)
Battery:
Maintenance, testing, replacement, charging procedures
Clutch:
Operation, maintenance, adjustment, repair (if applicable for belt-driven CVT or manual)
Seats System:
Seat removal, installation, associated components
Locks:
Ignition lock, steering lock (if applicable), related mechanisms
Lighting:
Headlights, taillights, indicator lights, wiring, bulb replacement
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, adjustments
Troubleshooting:
Diagnostic charts, common problems and solutions, symptom-based troubleshooting
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Overhaul:
Detailed procedures for complete engine, transmission, or component rebuilds
Inspection:
Visual inspections, wear checks, functional tests
Adjustment:
Carburetor synchronization, brake adjustments, clutch cable tension (if applicable)
Wiring Diagrams:
Comprehensive electrical schematics for troubleshooting and repair
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures for electrical and mechanical systems
Rebuild Capability:
Full engine and transmission rebuild instructions, including tolerances and specifications
Special Tools:
Identification and usage of special tools required for specific procedures
Torque Specifications:
Precise torque values for all critical fasteners
Schematics:
Detailed diagrams for all major systems
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
PC and Mac compatible
Searchability:
Likely text-searchable PDF (standard for modern manuals)
Print Quality
Printability:
Printable sections or entire manual
Reproducibility:
High-resolution for clear printing of diagrams and text
Binding Type
Binding Recommendation:
Recommended for use in 3-ring binders
Paper Type
Paper Recommendation:
Printable on standard paper, oil-resistant paper recommended for frequently referenced sections
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
348cc (Approximate, based on YFM350 lineage)
Bore X Stroke:
Specifics would be in the manual, typically around 82mm x 67.2mm for this displacement
Compression Ratio:
Likely around 9.2:1 to 10.0:1 (specific to this model year)
Horsepower:
Estimated 15-20 HP (typical for this class of ATV, exact figure in manual)
Torque:
Estimated 20-25 lb-ft (typical for this class of ATV, exact figure in manual)
Fuel System
Carburetor Type:
Mikuni VM Series (likely VM33 or similar) or Keihin
Fuel Delivery:
Carburetor
Fuel Type:
Unleaded gasoline, Octane rating typically 87 RON/91 AKI
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic (likely with Hi/Lo range and Reverse, part of the Ultramatic system)
Clutch Type:
Automatic centrifugal clutch with V-belt drive (CVT)
Gear Ratios:
Specific ratios for Hi, Lo, Reverse, and Forward gears detailed in the manual
Features
Drive Modes:
2WD
Final Drive:
Shaft drive to rear axle
📐 Dimensions
Exterior
Length:
Approx. 76.2 inches (1935 mm) (typical for the model, exact in manual)
Width:
Approx. 41.7 inches (1059 mm) (typical for the model, exact in manual)
Height:
Approx. 43.3 inches (1100 mm) (typical for the model, exact in manual)
Wheelbase:
Approx. 48.4 inches (1230 mm) (typical for the model, exact in manual)
Weights
Dry Weight:
Approx. 498 lbs (226 kg) (typical for the model, exact in manual)
Ground Clearance:
Approx. 8.7 inches (220 mm) (typical for the model, exact in manual)
Cargo
Rack Capacity Front:
Approx. 30.9 lbs (14 kg) (typical for the model, exact in manual)
Rack Capacity Rear:
Approx. 66.1 lbs (30 kg) (typical for the model, exact in manual)
Towing Capacity:
Approx. 1,014 lbs (460 kg) (typical for the model, exact in manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to relevant industry safety standards (e.g., ANSI, ATVA)
Active Features
Braking System:
Hydraulic disc brakes front and rear, Parking brake
Lighting:
Headlight, Taillight/Brake light for visibility
Passive Features
Frame Construction:
Robust steel frame for durability and rider protection
Ergonomics:
Designed for stable and controlled operation
💡 Technology Features
Infotainment
Infotainment System:
Basic, focused on functionality. Typically includes odometer, trip meter, fuel gauge, neutral indicator, reverse indicator, oil pressure light.
Driver Assistance
Driver Assistance Features:
None typical for this era of utility ATV; focus is on mechanical reliability and off-road capability.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months (typical for Yamaha ATVs, consult manual for precise interval)
Air Filter Cleaning:
Every 500 km or as needed based on operating conditions (consult manual)
Spark Plug Replacement:
Every 1,000 km or annual inspection (consult manual)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO MA)
Engine Oil Capacity:
Approx. 1.8 L (1.9 US qt) without filter change, 2.0 L (2.1 US qt) with filter change (verify in manual)
Gearbox Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Gearbox Oil Capacity:
Specify capacity for final drive and transmission gearbox if separate (consult manual)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Carburetor Clogging:
Common in carbureted vehicles stored for extended periods or with poor fuel quality; manual provides cleaning and tuning procedures.
Suspension Wear:
Bushings and ball joints can wear over time; manual details inspection and replacement.
Drive Belt Wear:
CVT drive belts require periodic inspection and replacement; manual covers inspection intervals and replacement procedures.
📚 Vehicle History
Brand Heritage
Yamaha Motors Corporation:
Global leader in motorcycle, marine, and powersports manufacturing, known for reliability and innovation.
Model Evolution
Big Bear Lineage:
The Big Bear series has a long-standing reputation for robust build quality and reliable off-road performance. The YFM350 models represent a core segment of Yamaha's utility ATV offerings.
Production
Manufacturing Location:
Typically manufactured in Japan or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Yamaha's Big Bear series is widely recognized for its durability, reliability, and strong resale value in the utility ATV market.
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