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AJS 16 18 20 30 Service Repair Manual 1956

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🏷️ Basic Information Identification Make: AJS Model: 16/18/20/30 Year: 1956 Product Type: Service Repair Manual 👋 Introduction Market Position Target Audience: Owners and mechanics specializing in classic British motorcycles, particularly...
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类型: Motorcycle
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AJS 16 18 20 30 Service Repair Manual 1956AJS 16 18 20 30 Service Repair Manual 1956AJS 16 18 20 30 Service Repair Manual 1956AJS 16 18 20 30 Service Repair Manual 1956
🏷️ Basic Information
Identification
Make:
AJS
Model:
16/18/20/30
Year:
1956
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Owners and mechanics specializing in classic British motorcycles, particularly AJS models from the mid-1950s.
Competitive Analysis
Niche:
Essential reference for maintaining and restoring iconic post-war AJS motorcycles, filling a critical gap for vintage enthusiasts.
Key Features
Value Proposition:
Provides the essential technical knowledge required for accurate diagnosis, repair, and maintenance, preserving the originality and performance of these classic machines.
📋 Manual Details
Coverage Areas
Manual Content:
Comprehensive service and repair information for AJS 16, 18, 20, and 30 models from 1956.
Page Count
Estimated Pages:
Approximately 150-200 pages (estimated based on typical manuals of the era and scope).
Manual Type
Type:
Service/Workshop Manual
Language
Language:
English
Format
Format:
Printed Reproduction (likely)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhauls, tuning, lubrication, cooling, ignition system, carburetion.
Transmission:
Gearbox disassembly, assembly, maintenance, and troubleshooting.
Clutch:
Clutch operation, adjustment, and repair.
Suspension:
Front fork servicing, rear suspension components, and adjustments.
Brakes:
Drum brake operation, adjustment, and servicing.
Electrical:
Ignition system wiring, lighting circuits, charging system (generator/dynamo), battery maintenance.
Chassis:
Frame inspection, wheel bearing maintenance, steering head adjustment.
Fuel System:
Fuel tank maintenance, fuel lines, and carburettor servicing (specific to fitted carburetors like Amal).
Procedures Included
General Maintenance:
Regular servicing, lubrication points, cleaning procedures.
Troubleshooting:
Common problems and diagnostic procedures for various systems.
Overhaul:
Complete engine disassembly and reassembly instructions.
Adjustments:
Carburettor, ignition timing, clutch, and brake adjustments.
Technical Depth
Depth:
Comprehensive for qualified mechanics and experienced enthusiasts, covering detailed disassembly, repair, and reassembly of major components.
📊 Manual Specifications
File Format
File Format:
Likely printed on demand or a high-quality reproduction of the original manual.
Print Quality
Print Quality:
High-quality reproduction designed for clarity and durability in a workshop environment.
Binding Type
Binding:
Typically saddle-stitched or perfect bound for ease of use and durability.
Paper Type
Paper Type:
Durable paper stock, often gloss or semi-gloss to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (OHV for 16, 18, 20; likely overhead cam for some variants or later models, but manual covers specific OHV configurations for these designations).
Bore Stroke 16:
350cc variants (e.g., Model 16) typically around 66mm x 72.8mm.
Bore Stroke 18:
500cc variants (e.g., Model 18) typically around 82.55mm x 93mm.
Bore Stroke 20:
350cc variants (e.g., Model 20) typically around 66mm x 72.8mm.
Bore Stroke 30:
500cc variants (e.g., Model 30) typically around 82.55mm x 93mm.
Performance
Horsepower 350Cc Approx:
Around 18-20 bhp at peak RPM (model dependent).
Horsepower 500Cc Approx:
Around 24-28 bhp at peak RPM (model dependent).
Fuel System
Carburetor Type:
Typically Amal (e.g., Monobloc or Concentric) or similar British brands of the era, with specific jetting and settings detailed in the manual.
Fuel Type:
Petrol (gasoline) – historically, leaded fuel was used. Modern equivalents or additives may be required.
Lubrication
Oil Type Vintage:
Castor oil or mineral oil blended with fuel (pre-mix for some gearbox lubrication, separate engine oil system).
Oil Type Modern Recommendation:
Manual will specify original oil grades; modern enthusiasts often use specific classic motorcycle oils with appropriate additives.
🔧 Transmission
Standard
Gearbox:
Constant mesh, four-speed (or sometimes three-speed depending on specific model variant and year).
Optional
Transmission Options:
Not typically applicable for this era; standard gearboxes were the norm.
Features
Clutch Type:
Wet, multi-plate clutch operated by cable and lever.
Gear Selection:
Foot-operated gearchange, often with a heel-and-toe lever.
📐 Dimensions
Exterior
Wheelbase:
Varies by model but generally in the range of 54-56 inches (1370-1420 mm).
Weights
Dry Weight Approx:
350cc models: 340-360 lbs (154-163 kg); 500cc models: 380-400 lbs (172-181 kg).
🛡️ Safety Features
Ratings
Safety Standards:
No formal crash ratings as per modern standards. Safety relies on rider skill and basic mechanical integrity of the era.
Active Features
Braking System:
Drum brakes front and rear. Manual details adjustment procedures for optimal stopping power.
Passive Features
Frame Construction:
Robust steel frame designed for stability and rider support.
💡 Technology Features
Infotainment
Features:
Not applicable. Focus is on mechanical function and rider feedback.
Driver Assistance
Features:
Not applicable. Traditional rider-focused operation.
Connectivity
Features:
Not applicable. Purely mechanical.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-2,000 miles, or as specified for gearbox/engine oil changes.
Major Overhaul Interval:
Depends heavily on usage, but engine rebuilds might be considered every 15,000-30,000 miles.
Fluid Specifications
Engine Oil Capacity:
Approximately 3-4 pints (1.4-1.9 litres) for 350/500cc models, check manual for exact figures.
Gearbox Oil Type:
EP (Extreme Pressure) gear oil, often SAE 90. Manual will specify exact grade.
Fork Oil Type:
Specific weight motorcycle fork oil. Manual will detail type and quantity.
Known Issues
Common Wear Items:
Valve guides, piston rings, primary chain, clutch plates, and worn gearbox components.
Electrical Gremlins:
Lucas electrical components can be temperamental; wiring loom integrity and dynamo output require regular checks.
Carburettor Tuning:
Carburettors require regular cleaning and adjustment for optimal performance, especially with modern fuel.
📚 Vehicle History
Brand Heritage
Manufacturer:
Associated Motor Cycles (AMC) Group, which also produced Matchless motorcycles.
Legacy:
AJS has a significant racing heritage and a long history of producing reliable British motorcycles.
Model Evolution
Post War Design:
These models represent post-war British motorcycle design, focusing on practicality and performance for the civilian market and dispatch riders.
Production
Production Period For Models:
The 16, 18, 20, and 30 designations were produced in various forms throughout the 1950s and early 1960s.
Manufacturing Location:
United Kingdom, typically Plumstead, London.
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
AJS models have a strong legacy in road racing and trials, contributing to their reputation for performance and robustness.
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