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Alfa Romeo 147 2000-2010 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 147 Production Years Covered: 2000-2010 Codes Chassis Codes: 937 👋 Introduction Market Position Segment: Premium Compact Hatchback Competitive Analysis Key Rivals: BMW...
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Alfa Romeo 147 2000-2010 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
147
Production Years Covered:
2000-2010
Codes
Chassis Codes:
937
👋 Introduction
Market Position
Segment:
Premium Compact Hatchback
Competitive Analysis
Key Rivals:
BMW 1 Series, Audi A3, Volkswagen Golf, Mercedes-Benz A-Class
Key Features
Design:
Distinctive Italian styling, sporty character, excellent handling
Performance:
Engaging driving dynamics, range of potent engines
📋 Manual Details
Coverage Areas
Scope:
Full Service and Repair
Page Count
Estimated Page Count:
Extensive (Detailed Professional Manual)
Manual Type
Type:
Professional Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
Disc Image File (.ISO) / Executable Application (.exe)
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel engine variants (e.g., Twin Spark, JTD)
Transmission:
Manual and Selespeed (Automated Manual) transmissions
Brakes:
Hydraulic systems, ABS, EBD, brake pad and disc replacement, caliper overhaul
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, wheel alignment
Steering:
Power steering system, steering rack, column, troubleshooting
Electrical:
Battery, charging system, starting system, lighting, ignition, comfort systems, wiring diagrams
Bodywork:
Body panels, doors, glass, bumpers, interior trim, corrosion protection
Climate Control:
HVAC system, refrigerant, compressor, evaporator, heater core
Fuel System:
Fuel pump, injectors, fuel filter, tank, emissions control
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, sensors
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault code interpretation
Repair:
Step-by-step repair instructions for all major components and systems
Diagnostics:
Engine management diagnostics, ABS diagnostics, airbag system diagnostics
Rebuilds:
Engine and transmission rebuild procedures (often includes torque specifications and clearances)
Technical Depth
Depth:
Comprehensive: from basic fluid checks to complete engine and transmission overhauls
Diagrams:
High-quality exploded views, wiring diagrams, schematic illustrations
Specifications:
Detailed technical specifications, torque values, fluid capacities, tolerances
📊 Manual Specifications
File Format
Type:
Disc Image File (.ISO) / Application (.exe)
Print Quality
Printability:
Fully Printable
Zoom Functionality
Zoom:
Zoom IN/OUT functionality for detailed viewing
Binding Type
Type:
Digital Download (simulates the convenience of a physical manual without wear)
Paper Type
Material:
N/A (Digital)
Software Requirements
Requirements:
DAEMON Tools, MagicISO, or similar disc imaging software for .ISO file
⚙️ Engine Specifications
Primary Engine
Gasoline Variants:
1.6 TS (120 PS), 1.8 TS (140 PS), 2.0 TS (150 PS), 3.2 V6 (240 PS)
Diesel Variants:
1.9 JTD (100 PS, 115 PS, 126 PS, 136 PS), 1.9 JTDM (150 PS)
Performance
Peak Horsepower Range:
100 PS (74 kW) to 240 PS (177 kW)
Peak Torque Range:
Approx. 200 Nm to 300 Nm (depending on engine)
Fuel System
Injection Gasoline:
Multi-point Fuel Injection (MPI) or Direct Injection (DI for JTD)
Injection Diesel:
Common Rail Direct Injection (JTD/JTDM)
🔧 Transmission
Standard
Type:
5-speed or 6-speed Manual Transmission
Optional
Type:
Selespeed (Automated Manual Transmission with paddle shifters)
Features
Gear Ratios:
Specific ratios provided for each engine and transmission combination within the manual
📐 Dimensions
Exterior
Length:
Approx. 4,253 mm
Width:
Approx. 1,762 mm
Height:
Approx. 1,458 mm
Weights
Curb Weight Range:
Approx. 1,300 kg to 1,500 kg (depending on engine and specification)
🛡️ Safety Features
Ratings
Euro Ncap Score:
5 Stars (for earlier models, later facelift models received slightly lower scores due to testing changes)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brake Force Distribution
Esp:
Optional Electronic Stability Program (VDC - Vehicle Dynamic Control)
Passive Features
Airbags:
Driver, passenger, side, and curtain airbags
Seatbelts:
Pre-tensioning seatbelts
💡 Technology Features
Infotainment
Features:
Integrated Clarion or Blaupunkt audio systems, optional CD changer, navigation system (later models).
Driver Assistance
Features:
ABS, EBD, optional VDC (ESP). Cruise control on higher trims.
Connectivity
Features:
Bluetooth connectivity (optional on later models), trip computer.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 12,500 miles (20,000 km) or 12 months, whichever comes first. (Refer to manual for specific engine/oil type).
Oil Change Interval Diesel:
Typically every 12,500 miles (20,000 km) or 12 months, whichever comes first. (Refer to manual for specific engine/oil type).
Timing Belt Replacement:
Crucial for Twin Spark engines: typically every 36,000 miles (60,000 km) or 3 years. JTD/JTDM engines use timing chains or belts with longer intervals, check manual.
Fluid Specifications
Engine Oil Gasoline:
e.g., Selenia K Pure Energy 5W-40 or equivalent API SN, ACEA C3. (Manual specifies exact grade and API/ACEA ratings).
Engine Oil Diesel:
e.g., Selenia WR Forward 0W-30 or 5W-40 or equivalent API CJ-4, ACEA E7/E9. (Manual specifies exact grade and API/ACEA ratings).
Coolant:
Paraflu UP (Antifreeze/Coolant) or equivalent with a 3-year service life.
Brake Fluid:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 (specific type depends on gearbox, manual will detail)
Transmission Fluid Selespeed:
Specific ATF Dexron III or equivalent (manual will specify exact type and capacity).
Known Issues
Twin Spark Engines:
Potential for oil consumption, ignition coil failures, cam belt wear. Regular maintenance is crucial.
Jtd Engines:
Generally robust, but potential for turbocharger issues, EGR valve clogging, injector problems if fuel quality is poor.
Suspension Components:
Wear on front control arms and bushes can lead to knocking noises and poor handling.
Electrical Systems:
Can be complex; issues with window regulators, central locking, and dashboard electronics have been reported.
Selespeed Transmission:
Hydraulic fluid leaks, pump wear, accumulator issues can affect clutch operation and gear changes.
📚 Vehicle History
Brand Heritage
Heritage:
Alfa Romeo, renowned for its sporty heritage, passionate design, and engaging driving experience dating back to 1910.
Model Evolution
Generation 1:
Launched in 2000 as a successor to the Alfa Romeo 145/146. Available in 3-door and 5-door body styles. Featured a distinctive 'Visor' dashboard design.
Facelift:
Received a significant facelift in 2004, introducing revised front styling (including the signature Alfa Romeo 'scudetto' grille), updated interior, new engines (like the 1.9 JTDM 16V), and improved technology.
Production
Manufacturing Plant:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Golden Steering Wheel 2000:
Winner of the 'Golden Steering Wheel' award in Germany in 2000, as voted by readers of 'Bild am Sonntag' newspaper.
Autonis Award 2000:
Awarded 'Autonis' design award by readers of 'Auto Motor und Sport' magazine in 2000.
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