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Alfa Romeo 155 1996 Repair Service Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 155 Year: 1996 Codes Chassis Code: 155 👋 Introduction Market Position Segment: Compact Executive Sedan Competitive Analysis Key Competitors: BMW 3 Series...
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Alfa Romeo 155 1996 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
155
Year:
1996
Codes
Chassis Code:
155
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Competitive Analysis
Key Competitors:
BMW 3 Series (E36), Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS
Key Features
Design Philosophy:
Sporty handling, distinctive Italian styling, driver-focused cockpit
Target Audience:
Enthusiasts seeking performance and style, willing to maintain a distinctive Italian marque
📋 Manual Details
Coverage Areas
Languages:
English
Page Count
Estimated Page Count:
Extensive (typical for factory service manuals, often 1000+ pages)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping utility)
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, timing, lubrication, cooling, fuel, exhaust
Engine Electrical:
Ignition system, fuel injection system (e.g., Bosch Motronic), starting system, charging system
Transmission:
Manual and automatic transmission repair, clutch, gearbox, differential
Drivetrain:
Front-wheel drive, all-wheel drive (Q4 variants), CV joints, driveshafts
Suspension:
Front (McPherson struts), rear (multi-link or semi-trailing arm), shock absorbers, springs, bushings
Steering:
Power steering system, steering rack, column
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), disc brakes (front and rear), brake pads, rotors, calipers, lines
Body And Chassis:
Body construction, structural components, doors, panels, trim, glass, corrosion protection
Electrical And Electronics:
Wiring diagrams, lighting system, interior electronics, instrument panel, body control modules, immobilizer
HVAC:
Heating, Ventilation, and Air Conditioning system components and service
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, pressure regulator
Procedures Included
Maintenance:
Regular servicing, fluid changes, filter replacements, inspections, lubrication
Repair:
Step-by-step repair procedures for all major vehicle systems
Disassembly And Assembly:
Detailed instructions for removing, installing, and rebuilding components
Troubleshooting:
Diagnostic procedures and fault finding for common problems
Specifications:
Critical technical data, torque values, clearances, alignments
Wiring Diagrams:
Comprehensive electrical circuit diagrams for various systems
Technical Depth
Depth:
Comprehensive (covers basic maintenance to advanced diagnostics and component rebuilds)
📊 Manual Specifications
File Format
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT capability)
Binding Type
Digital Binding:
N/A (Digital PDF document)
Paper Type
Digital Paper Simulation:
N/A (Digital PDF document, quality depends on PDF rendering)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
155 TS (Twin Spark), 155 V6, 155 Q4 (2.0 Turbo)
Engine Type Examples:
Inline-4 (Twin Spark), V6
Performance
Horsepower Range:
Approx. 150 hp (TS) to 230 hp (V6 Q4)
Torque Range:
Approx. 185 Nm (TS) to 290 Nm (V6 Q4)
Fuel System
Fuel Injection:
Multi-point fuel injection (MPI) / Bosch Motronic
Fuel Type:
Unleaded Gasoline (Petrol)
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
4-speed Automatic (less common)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) for Q4 models
📐 Dimensions
Exterior
Length:
Approx. 4430 mm
Width:
Approx. 1700 mm
Height:
Approx. 1420 mm
Weights
Curb Weight:
Approx. 1300-1450 kg (depending on engine/drivetrain)
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP ratings were introduced later; data for 1996 models is limited. Focus on passive safety features.
Active Features
ABS:
Standard on most models
Traction Control:
Available on certain Q4 models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, with options for CD player. Speaker configurations vary by trim.
Driver Assistance
ABS:
Standard on most models, crucial for safe braking.
Connectivity
Internal Communications:
N/A (No integrated Bluetooth or advanced connectivity in 1996)
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles or 12 months, whichever comes first (refer to manual for specific engine)
Timing Belt:
Crucial maintenance item for Twin Spark engines. Intervals typically 30,000-40,000 miles or 3-4 years. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil:
Specific viscosity grade (e.g., 10W-40 or 15W-40) and API/ACEA specification. Manual will detail exact requirements and capacity.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify type and mixture ratio.
Brake Fluid:
DOT 3 or DOT 4. Manual will specify exact type and replacement interval.
Transmission Fluid:
Manual or automatic transmission fluid with specific viscosity and specification. Manual will detail exact type and capacity.
Known Issues
Twin Spark Engine:
Potential for oil consumption, cam wear on early TS engines, ignition system issues (spark plugs, coils).
Rust:
Common on older vehicles; wheel arches, sills, and door bottoms can be susceptible.
Electrical Gremlins:
As with many Italian cars of this era, electrical connections and minor component failures can occur.
Suspension Wear:
Bushings and ball joints can wear over time, affecting handling and ride quality.
📚 Vehicle History
Brand Heritage
Marque Legacy:
Alfa Romeo is renowned for its sporting heritage, racing history, and distinctive Italian design.
Model Evolution
Generation:
Type 155 (1992–1997), facelift in 1995. This manual covers the post-facelift 1996 model.
Production
Production Period:
1992-1997
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The 155 chassis achieved significant success in touring car racing, particularly the DTM (Deutsche Tourenwagen Meisterschaft) with drivers like Nicola Larini and Alessandro Nannini.
Ratings
Consumer Reports:
Coverage in consumer reports from the era would focus on driving dynamics, performance, and styling, often noting the unique character of the Alfa Romeo brand.
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